http://wiki.makespace.org/api.php?action=feedcontributions&feedformat=atom&user=MdalesMakespace - User contributions [en]2026-07-09T04:28:38ZUser contributionsMediaWiki 1.22.6http://wiki.makespace.org/Equipment/Laser_CutterEquipment/Laser Cutter2020-08-31T13:49:46Z<p>Mdales: </p>
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{{RedTool}}<br />
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[[Equipment|Equipment]] / Laser Cutter<br />
<br />
[[File:Makespace-laser-cutter.JPG|thumb|460px|right|Our LS6090 PRO Laser Cutter]]<br />
<br />
= Summary =<br />
<br />
We have two LS 6090 PRO Laser Cutters. Each has a working area of 900mm by 600mm, and is powered by a 60w CO2 Water Cooled Laser Tube that can engrave and cut through materials such as wood, plastic, card, leather, fabrics, up to about 10-15mm thick (note, it can not cut metal). The laser cut is approximately 0.15mm wide, and a job can take a few seconds through to tens of minutes depending on material thickness and design complexity. <br />
<br />
We have dedicated PCs running LaserCut 5.3 software to import, prepare and download jobs to the Laser Cutter. It can import various formats, with DXF being the most commonly used, so various software packages can be used to create your designs.<br />
<br />
Here are some examples of laser jobs we've run (please add a photo of yours any time you do a job!)<br />
<br />
<gallery><br />
File:Laser-cut-focus-tool.JPG<br />
File:Laser-cut-front-panels.JPG<br />
File:Laser-cut-lizards.JPG<br />
File:Laser-cut-m-and-s.JPG<br />
File:Laser-cut-model-building.JPG<br />
File:Laser-cut-ply-m.JPG<br />
File:Laser_output_-_makespace_arrow.JPG<br />
File:Laser_box.jpg<br />
File:Croc-small.jpg<br />
File:LaserCutter_Jobs_1.jpg<br />
File:LaserCutterGallery_20130328.jpg<br />
File:LasercutSettlers.jpg<br />
File:Wolfstock1.jpg<br />
File:Mug-holder.jpg<br />
File:2013-10-21 20.10.06.jpg<br />
File:Indy jigster.png<br />
</gallery><br />
<br />
= Using the Laser Cutters =<br />
<br />
The laser cutters are a great way to easily produce accurate and complex 2D forms in various materials, and can be designed for with limited experience in various drawing or CAD applications. At the same time, it is an expensive tool with real risk of injury and fire, so is very important you know how to use it to avoid damaging yourself and the machine. '''You must only use the laser cutter if you have been trained, and if you are ever in any doubt about something, please ask for assistance.'''<br />
<br />
== Owners ==<br />
<br />
The Owners are those who have volunteered to be in charge of the laser cutter, organising maintenance, responding to technical issues and generally being a point of contact. The current Owners of the Laser Cutter are:<br />
<br />
* [[User:Mat-C|Mat Cook]]<br />
* [[User:DianaProbst|Diana Probst]]<br />
<br />
== Trainers ==<br />
<br />
The Trainers are those who have volunteered to teach others to use the laser cutter and to promote good working practice. The current Trainers for the Laser Cutter are:<br />
<br />
* Brian Starkey<br />
* [[User:Mat-C|Mat Cook]]<br />
* [[User:Barhamd|David Barham]]<br />
* Katy Marshall<br />
<br />
If you have any questions, problems or concerns around the laser cutter, please use the forum page:<br />
* [http://makespace.org/forum/viewtopic.php?f=19&t=45 Laser Cutter Log]<br />
<br />
For the old mailing list thread see here:<br />
* [https://groups.google.com/d/topic/cammakespace/Tmce2iKVzD8/discussion Log : Laser Cutter]<br />
<br />
== Betsy's PIN ==<br />
<br />
Betsy's computer now has a PIN, which you can find on stickers the desk under the keyboard and on the wall near the top right of the computer screen.<br />
<br />
== Training ==<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>YOU CAN ONLY USE THE LASER CUTTER IF YOU HAVE BEEN TRAINED</b><br><br />
and have been added to the [[Equipment/Laser_Cutter/Training#Trained_Users|Trained Users]] list by one of the Owners<br />
</div><br />
<br />
To get trained on the laser cutter and be added to the qualified user list, you will need to arrange for a training session with one of the Laser Cutter Owners. <br />
<br />
If you'd like to arrange training, please see:<br />
* [[Equipment/Laser_Cutter/Training|Laser Cutter Training]]<br />
<br />
== Health and Safety ==<br />
<br />
The laser cutter is a potentially dangerous piece of equipment which must only be operated by members who have received appropriate training and who take due care. The top things to always remember when using the laser cutter are:<br />
* '''ONLY USE THE LASER CUTTER IF YOU ARE ON THE LIST OF TRAINED USERS'''<br />
* '''NEVER LEAVE THE LASER CUTTER RUNNING UNATTENDED'''<br />
* '''KNOW WHAT TO DO IF A FIRE BREAKS OUT'''<br />
* '''NEVER CUT MATERIALS THAT YOU DON'T KNOW ARE SAFE'''<br />
<br />
As a trained user, you should be very aware of the following risks and how to deal with them:<br />
<br />
'''FIRE (under normal operation)''' - Cutting at the wrong speed or the wrong power can result in the material igniting<br />
* You must watch the cutter at all times and be prepared to abort the job if problems occur<br />
* Small flashes of flame that don't hang around for a fraction of a second are acceptable, but any more is rare and not acceptable<br />
* If a fire does take, this is the process you should follow (from minor to major):<br />
** Press "pause" (the same button you started the job with) - This will turn the laser off so no more heat enters, and assuming the flame goes out, you can press "start" for the job to continue where it left off<br />
** Open the lid - With the job paused, you can open the lid to blow out the flame. Again, it is possible to re-close the lid and continue where you left off<br />
** Move the material from under the laser head assuming safe to do so (so it doesn't damage the optics; alternatively send the laser to home/datum), and smother with a spare sheet of material or blow out<br />
** Use the workshop CO2 extinguisher to extinguish the flame<br />
* You should also make a note in the log if any of this happens with associated materials and settings so we can keep track of any particular materials/settings we should look at <br />
<br />
'''FIRE (abnormal operation)''' - If the head gets stuck or something else goes wrong, ignition could happen much more suddenly or intensely<br />
* You must watch the cutter at all times and be prepared to abort the job if problems occur<br />
* If the head gets trapped (e.g. tomb-stoning of a piece, mechanical failure) or any other problem occurs that causes or could cause fire, this is the process you should follow:<br />
** Hit the emergency stop<br />
** Open the lid and move the material from under the laser head assuming safe to do so (so it doesn't damage the optics)<br />
** Blow out, smother with a spare sheet of material, or use the CO2 extinguisher to extinguish the flame as appropriate<br />
* Ensure a Maintainer looks at the machine before it is brought back in to action if it is not obvious what went wrong and all is ok<br />
* You should also make a note in the log if any of this happens with associated materials and settings so we can keep track of any particular materials/settings we should look at <br />
<br />
'''FUMES''' - The laser cutting process will release different smoke and fumes depending on the material.<br />
* Never cut PVC or a material you are not sure is safe. When PVC is heated it releases chlorine gas, this mixes with the moisture in the air and the result is hydrochloric acid which is toxic to humans and corrosive to machines. <br />
* Ensure the filter is on and the cutter lid stays closed for a while after a job to allow the fumes to clear. <br />
* If you are feeling strange, think the fume build up is too much, or for any other reason you are unsure, stop the job.<br />
<br />
'''TRAPPING''' - The head and bed of the cutter can be moved by the front panel menu or programs in the machines memory. <br />
* Be careful when working inside the cutting area or with the lid open not to trap hands, hair, clothing or anything else. <br />
* Always check the machine for unexpected items that may have fallen in before closing the lid. <br />
* Do not attempt to climb into the machine!<br />
<br />
'''LASER BURNS/LIGHT''' - A 60W laser can do real damage. <br />
* The laser should be safe within the confines of the machine, and cut-off automatically when the lid is open (although this should not be relied upon). The top window is safe to look through during a job, but do not attempt to interfere with these windows or the laser or in any way invent some way to look at the laser.<br />
* Do not tamper with the laser cutter, or any interlocks. All side panels of the laser should always be closed and locked whilst the machine is plugged in. <br />
* Do not put metal in the laser cutter.<br />
<br />
== Can I cut it? ==<br />
<br />
If it's not on this list, the answer is "NO YOU CAN'T CUT IT AT MAKESPACE". Even if other people say it's ok. Bear in mind that we can't ventilate externally like other people can.<br />
<br />
If it's something that isn't covered here, do ask on the forums and we'll look into it :)<br />
<br />
*Woody things<br />
** Wood: yes! (be careful of fire)<br />
** Plywood: yes if it is "laser ply". Normal plywood has non-laser compatible glue<br />
** MDF: no. Clogs up our filters and smells bad.<br />
** LaserMDF: no. It produces perhaps 50% the gunk of MDF but still too much.<br />
** Cork: yes, but it with a badly charred edge, and won't cut very deeply --- try cutting from the back of your sheet and using the cut to guide a craft knife / scalpel to make a neat cut through to the front.<br />
<br />
*Plasticy things<br />
** Acrylic / Perspex: yes!<br />
** PVC/Vinyl: absolutely not. Produces chlorine.<br />
** Silicone: we tried it with very limited success. A mm or two perhaps, anything else chars and doesn't cut.<br />
** White Delrin/Acetal: yes with great care. Make sure filters running well. Don't open lid too quickly. Check for fumes and fire.<br />
** Black Delrin/Acetal: no. contains carbon black which can be toxic.<br />
** Teflon: no (it is toxic)<br />
** Nylon: no (consult an owner)<br />
** Polythene/polyethylene: no (consult an owner)<br />
** Lexan/Polycarbonate: no (consult an owner)<br />
** Polypropylene: yes just. You must clean the bed. It will cut up to about 2mm. It's not a great quality cut, but just about doable. Fire risk.<br />
** GPPS / Polystyrene / HIPS in thin solid sheet form: maybe. ask owner to help. NO FOAM (it's highly flammable)<br />
** ABS: no (it's both toxic and messy - see [https://groups.google.com/g/cammakespace/c/M2Nr39bOeR8 : this thread])<br />
<br />
* Leathery things<br />
** Treated leather: no, because it releases formaldehyde (more details to follow)<br />
** bicast leather or pu leather (or bycast leather, or bi-cast leather): NO! It may contain vinyl, which is poisonous when cut with laser. See https://en.wikipedia.org/wiki/Bicast_leather.<br />
** Untreated leather: yes (more details to follow)<br />
** If unsure, don't cut it<br />
<br />
*Papery things<br />
** Card/Paper: yes! (be careful of fire)<br />
** Tissue: yes if super super really careful (be REALLY careful of fire, have emergency procedure in place before you start)<br />
<br />
*Metally things<br />
** Metal of any thickness doesn't cut. The surface can be engraved with a paint application. LMM6000 Surmark/Thermark has been tested and is suggested for use, but expensive. The owners suggest a speed of 800 and maximum power.<br />
<br />
*Exotics<br />
** Fibre glass: no (unknown resin, glass particles)<br />
** Carbon Fibre: no<br />
** Slate: engravable for good effect<br />
<br />
Good list of info here: http://inventionstudio.gatech.edu/wiki/Laser_cutter (page disappeared, some time before 2016-12-12)<br />
<br />
Very detailed cutting properties here: http://microfluidics.cnsi.ucsb.edu/tools/Trotec_laser_cutter/Synrad%20LaserProcessingGuide_Plastics.pdf<br />
<br />
== Instructions ==<br />
<br />
To use the laser cutter, you must have been trained and have had your name added to the trained user list; these instructions are not a substitute for this training. See the training section to understand how you can become qualified to use the laser cutter.<br />
<br />
Although not a requirement, it is recommended someone else trained is also present when using the laser cutter. Having two pairs of eyes helps avoid forgotten steps, allows for double checking, clarifications and discussions, and ensures a greater pool of experience is both present and being built up as the laser is used.<br />
<br />
'''Power Up'''<br />
<br />
Give the machine a quick visual check. Make sure that there is nothing left on the bed, the water reservoir of the chiller looks normal, and that the equipment has no obvious damage or signs of being out-of-action. If the bed looks like it has residue on it, give it a wipe with IPA and a cloth. <br />
<br />
Turn on primary switch on the trunking marked 'Laser'. The air filter system to the right of the laser cutter should start as should the air pump and the chiller. It should power up, make a decent amount of noise, and the lights should indicate the filter is in good condition (i.e. no need for replacement).<br />
<br />
Make sure the lid is closed. Turn on the laser using the key on the right hand side. The inspection lamp should come on, a satisfying hum start up, and the cutter go into doing its self-checks.<br />
<br />
Before doing any job, the laser should be left to warm up for 4-5 mins. While the machine warms up, power on the adjacent PC and start the LaserCut application from the desktop. During this time the water temperature shown on the chiller should drop from ambient temperature to the usual setting of 18C.<br />
<br />
'''LaserCut 5.3 tips'''<br />
If you're stuck in "draw a box" mode, etc you can right click and hit "pick" to get your pointer back<br />
<br />
'''Load your Design'''<br />
<br />
The PC software has an import facility ('''file > import''') which seems to be happy taking AutoCAD 2004 DXF files and other formats. The workspace of the laser bed is represented as the workarea in the LaserCut software. If the import doesn't do what you want size-wise, you can select the whole image and then use the 'size' command from the drop down menu to set the dimension you want. Clicking on the three dots ... symbol will adjust the other axis in the same proportion (keeping the aspect ratio fixed). Selecting the 'centre on bed' option will locate your imported drawing on the centre of the machine's cutting bed.<br />
<br />
'''Prep'''<br />
<br />
Select all (mouse-drag around all, or ctrl-a) and Tools -> Unite Lines. You always want to do this. Without it, many things won't work (will take longer, you'll get gaps, it won't do inner-before-outer, etching areas won't work, etc).<br />
<br />
Make sure all your design fits within the bed. Even in immediate (relative) mode, you still need to do this.<br />
<br />
<br />
'''Assign Settings to Colours'''<br />
<br />
Each part of your drawing that is assigned a different colour can have a different cut action assigned. Each colour will appear on the menu on the right hand side of the screen with numbers related to power and speed of the laser which will be used for the colour. <br />
<br />
The main options are to Cut (line) or Engrave (raster fill). A marking on the material is a Cut. For each material and cutting depth required, a corresponding speed and power must be entered. The handbook provided with the machine gives suggested values for various materials but these should be considered as a starting point for a test. See the '''Power and Speed Settings''' section for our guidelines and experiences for these settings.<br />
<br />
Parts are cut "inside out" within a colour, so if you have a hole cutout in a small piece you don't need to give this a separate colour.<br />
<br />
'''Download to the Cutter'''<br />
<br />
Your drawing will feature a blue dot which represents the starting point of the laser; this is by default on the top right corner (can be changed in the menu). In general, you will want to use "immediate" mode, which means this point represents wherever the laser is positioned when you start the job. You can also run the job in absolute mode by unchecking the box, making the job use absolute positioning on the workspace. <br />
<br />
To download, select Download and Download Current; the download option will by default call the file on the laser cutter 'LASER'.<br />
<br />
'''Set the Focus'''<br />
<br />
Before each job, the focus needs to be checked and set by adjusting the height of the bed, and thus the work piece, from the lens. The critical dimension here is 41mm and several gauges made of perspex will be left around the machine. This gauge needs to be a fit between the top surface of the material you intend to cut and the white plastic 'flap' on the lens piece. The height of the table is adjusted using the UP and DOWN buttons. Failure to set the distance correctly will result in an out of focus laser and much bigger (but lower powered) cut line. Always ensure there is clearance between the material and laser head before the head moves. <br />
<br />
'''Aligning and Testing the Job'''<br />
<br />
The cutter's menu will show the most recent downloaded file highlighted. Pressing the 'test' button will make the head travel along the square maximum extends of the cuts. This shows you that you have the material in the right place, and you have enough of it! You can do this repeatedly, moving the work piece by hand or the laser head using the arrow keys (after hitting ESC), until you are confident you have things where you want them.<br />
<br />
'''Cut the Job'''<br />
<br />
When happy with the location of the material, close the lid and press 'start' to start the cutter. Watch the head and at least at first be prepared to press the 'stop' button immediately if you find you are burning massive holes in your work piece! This goes back to doing some tests on a sample of your material and making sure you are happy with the cut speeds and power you have selected. You should stay near the cutter at all times and be prepared to pause it or stop it in the event of fire. <br />
<br />
<span style="color:red">'''DO NOT EVER LEAVE THE CUTTER UNATTENDED'''</span><br />
<br />
'''Finishing'''<br />
<br />
The end of the job is signified by a beep. Waiting a few moments for the exhaust pump to clear any remaining smoke is a good idea, especially with wood, and will limit the build up of smells in the rest of the workshop. Remove your work piece, ensuring that all parts are cleared from the bed of the machine.<br />
<br />
'''Power Down'''<br />
<br />
The cutter is turned off using the key switch, then the air filtering system with the green rocker switch. Shut down the PC and double check that everything is left in a safe state for the next user. <br />
<br />
'''Clean the bed of debris using the soft brush, then wipe down the bed using IPA and a cloth.'''<br />
<br />
If you have been cutting particularly 'dirty' materials, most notable MDF and Ply which leave a sticky residue then you will need to use the course side of one of the oven pads and lots of 'elbow grease'. Residue on the bed can impact the next persons' job so please make the effort to clean up and leave the cutter as you would wish to find it.<br />
<br />
Go away excited by what you can make and come back with lots more drawings!<br />
<br />
== Power and Speed Settings ==<br />
<br />
In due time we will try to build up a large sample stock of materials and record the values which work best. Here are the sample material tests we have so far:<br />
<br />
<gallery><br />
File:Laser-schmoo-3mm-acrylic.JPG|3mm Acrylic<br />
File:Laser-schmoo-10mm-acrylic.JPG|10mm Acrylic<br />
File:Laser-schmoo-9mm-mdf.JPG|9mm MDF (note: do not cut MDF - see above!)<br />
</gallery><br />
<br />
Settings to get you started:<br />
*3mm Acrylic: Speed 12, Power 100, Corner power 100<br />
*5mm Acrylic: Speed 6, Power 100, Corner power 100<br />
*Acrylic shallow cut: Speed 30, power 50, corner power 50<br />
*Etching acrylic: Speed 400, Power 50, Spacing 0.05<br />
<br />
To make your own material test, a test grid can be downloaded here: [[Media:Test grid.zip]]<br />
<br />
*3mm Delrin: Speed 10, Power 100, Corner power 100<br />
*5mm Delrin: Speed 4, Power 100, Corner power 100<br />
*6mm Delrin: speed 3, Power 100, Corner power 100<br />
<br />
=== Test sheet ===<br />
<br />
One member designed this test sheet: [[Media:Laser_cutter_test_sheet.pdf]]<br />
<br />
The LaserCut software has too few colours for all the settings, so if you want to cut again, you need to assign settings by batches, e.g. by assigning all items to the colour black, turning off that colour ("Output" checkbox unchecked), and giving the squares one colour at a time with the right settings.<br />
<br />
== Tips & Tricks ==<br />
<br />
* If the laser cutter's user interface does not seem to respond/do what you want, hit "ESC" to return to 'normal mode'.<br />
* The opaque white acrylic needs slightly stronger settings for surface cuts as they are not as visible as in the transparent acrylic (i.e., for similar effect you need a deeper cut). Otherwise seems to cut equivalently to transparent acrylics.<br />
* If you want a tight fit of pieces or very accurate sizing, keep in mind that the laser beam has a width of just over 0.1 mm (maybe 0.11 or 0.12 mm). So all exterior cut lines should be offset by 0.05 mm; you can do this very easily in the LaserCutter Software with the "Offset" tool (units are in mm, so enter '0.05' and select 'Outer').<br />
* The DXF file format stores values only (not values and units). The internal units in the LaserCutter are in mm. If you set your document's units to mm in the exporting CAD system it should work fine, but generally it is a good idea to have a piece of geometry of known length, e.g. a line 100mm long, or a box of known size around your design. This makes adjusting the scaling a lot easier.<br />
* If you want to export a DXF from Inkscape (which is a great, free vector drawing package), then make sure you do "Object to path" from the Path menu for the whole object and then during the export stage, untick both options for type of export. Choose mm as your unit.<br />
* There's now a page to help with Inkscape and our laser at [[Equipment/Laser_Cutter_Inkscape]]<br />
* If the jog buttons (arrow keys moving the laser head around) are only moving the head in small single steps rather than moving it continuously, make sure that the jog step size is set to 0.0mm in the Jog Settings section of the menu.<br />
<br />
=== Material Usage ===<br />
You want to use as little material as possible to save money, we want you to use as little material as possible to reduce re-stocking burden and wastage.<br />
There's a neat tool you can use for packing SVG files into small spaces, find it here: http://svgnest.com/<br />
<br />
== Fixing up a job that went wrong ==<br />
<br />
If you messed up a job and, for example, some cut lines weren't cut, you might try to run the job again after recolouring all of the lines except the ones that didn't cut. You can then deselect those lines for output in the Cut/Engrave window on the top right of the Lasercut Interface, and this will keep your positioning.<br />
<br />
If your head has moved, you can try setting some lines to power 1, which should not cut anything, but allows you to see where the head is travelling.<br />
<br />
== Fixing strange issues ==<br />
<br />
''Jaws has a FAQ on the desktop of her PC, with more useful hints, tricks, and solutions.''<br />
<br />
* Etching doesn't work<br />
** Lines are not closed. LaserCut usually warns you about this. Ctrl-a to select all, then Tools->Unite Lines (0.001 should be fine).<br />
** Two copies on top of each other. Copies on top of each other "cancel out" any etching. Delete one copy.<br />
** Test with Menu->Laser->Simulate<br />
<br />
* LaserCut will not download to the laser cutter<br />
** Check laser cutter isn't in a paused state<br />
** Restart LaserCut on the PC. (We've not had any usb issues nor needed to restart the laser since upgrading the PC summer 2014).<br />
<br />
* Laser cuts things out 2+ times<br />
** Check you don't have two copies loaded on top of each other<br />
** Check it's not set to cut multiple times in LaserCut (this setting is right of the Cut/Engrave/Speed/Power settings)<br />
** Check the laser front panel says "001" at the bottom. If not, press right arrow until the number is highlighted, then down to adjust back to 1, then press return.<br />
<br />
* Laser will only cut at the top right of the bed<br />
** Download again with Immediate Mode ticked<br />
** On laser panel, press return (I think?) then right twice (should select the bottom left option), then press return (I think).<br />
<br />
*You Hit Emergency stop<br />
** E-M button needs twisting to re-activate<br />
** If that fails - check the circuit breaker inside. From the back of the machine, you want to open the lower flap on the left side, which should be unlocked. Near to the back, there is a breaker board. Flip the flippy bit.<br />
<br />
== Material Stock ==<br />
For the stock we hold, please see the [[Equipment/Laser_Cutter_Stock|Laser cutter stock]] page.<br />
<br />
= Maintenance =<br />
<br />
The maintenance of the Laser Cutter is carried out by the Owners, with some basic maintenance being carried out by Users on every job.<br />
<br />
== Maintenance Schedule ==<br />
<br />
Continuous Maintenance ('''Every job, done by all Laser Cutter Users''')<br />
* Clean the laser bed with IPA and cloth or Swarfega wipes<br />
* Clean any debris off laser bed and surround using soft brush<br />
<br />
Basic Maintenance (Every week, done by Laser Cutter Maintainers)<br />
* Clean the laser lens with IPA and cotton buds<br />
* Oil the 3 runners with 3-in-one light oil <br />
* Thoroughly clean the laser bed with IPA and cloth<br />
* Check the water level in the cooling tank<br />
* Clean and remove debris from the machine base and catchment drawer<br />
<br />
Full Maintenance (Every 4 weeks, done by Laser Cutter Maintainers)<br />
* Check the water is clean in the cooling tank (i.e. no contamination/organic build up)<br />
* Check filter unit for filter renewal<br />
* Oil the 4 rise and fall lead screws with 3-in-one light oil<br />
* Check mirrors and clean with a disposable sachet lens cleaner cloth (only if needed, mirror coatings are delicate)<br />
* Work through mirror alignment procedure to check alignment of mirrors<br />
<br />
== Maintenance Log ==<br />
<br />
''For full log, see laser cutter wall sheet''<br />
<br />
For specific instructions and owner hints and tips see [[Equipment/Laser_Cutter/Owner_Tips|Owner Hints and Tricks]].<br />
<br />
'''Filter Changes'''<br />
* Jaws: 10 Feb to 22 June 2016, slightly under 5 months, and falling<br />
* Betsy: Freshest data currently in filter unit, gave up on 24th of June<br />
<br />
<br />
'''Reactive Maintenance'''<br />
* 15th Jan 2013, Simon Ford: Laser cutter not powering up, with switching on via key gives no activity whatsoever. No recollection of it cutting out during a job (Alexis), so assume it just stopped turning on at some point. Filter box and power sockets confirmed OK. Diagnosis: RCD in right back panel of Laser reset to off, no obvious reason why. Switching back on brought everything back to life OK.<br />
* 22nd, Simon Ford; 29th, Nicholas - same again.<br />
<br />
* Apr 2014, Mat Cook and Diana Probst: after previous changing of chiller water (Roger et al) the pump was complaining of lack of flow. Changed water and filtered, removed small blockage from rubber hose on laser tube.<br />
<br />
* 16 Apr 2014, Toby and Diana: changed laser tube, refilled chiller. Laser cutter fully working.<br />
<br />
* 25 Oct 2014, Mat and Diana mended lid spring brace. Cutter working fully.<br />
<br />
'''Regular Maintenance'''<br />
* Week Number, Date, Type, Owner (Notes)<br />
<br />
2013<br />
* January 7, Full, Chris @ HPCLaser'''<br />
* January 14, Basic, Simon Ford <br />
* January 21, Full, Simon Ford (running better than new :)'''<br />
* ...various maintenance events happened...<br />
* April 5th, Full, Simon Ford<br />
* July 1st, Full, David Barham (realigned mirrors)<br />
* July 15th, installed chiller<br />
<br />
2014<br />
* 16 Apr 2014, mirror alignment and optics checked after re-installation of tube. All fine. Toby and Diana.<br />
* 19 May 2014, mirrors cleaned, earthing wire on lid tightened. Diana (and Mat's screwdriver)<br />
* 21 May 2014, cleaned lens with Mat Cook. Diana<br />
* 02 Jun 2014, removed and cleaned laser bed<br />
* 14 Sep 2014, cleaned lens and mirrors, realigned. Diana and Brian Starkey<br />
<br />
* 30 Jun 2014 Fitted microswitches in series with the magnetic "lid closed" detector. <br />
* ??? 2014 "Jaws" Second laser cutter acquired<br />
* ??? 2014 Fitted microswitch to Jaws<br />
<br />
== Maintenance Shopping List ==<br />
<br />
* 3-in-one light oil <br />
* Cotton Buds<br />
* Lens cleaner sachets<br />
* Soft paint/cleaning brush<br />
* Thermometer for water tank<br />
* Hand held CO2 extinguisher<br />
<br />
= Further Information =<br />
<br />
* [http://hpclaser.co.uk/index.php?main_page=product_info&cPath=1&products_id=11 LS 6090 PRO Laser Product Page]<br />
* [http://hpclaser.co.uk/index.php?main_page=page&id=5&chapter=2 HPCLaser Technical Info]<br />
* [http://www.laserscript.co.uk/phpBB3/ Laserscript Forum]<br />
<br />
LaserCut 5.3<br />
* [http://www.leetro.com/english/sale/35.html Homepage]<br />
* [http://www.leetro.com/english/down/LaserCut5.3%20Manual%20V1.6.pdf Manual]<br />
<br />
[[BitmapLaserEngraving]]<br />
<br />
== Installation ==<br />
<br />
<gallery><br />
File:Laser_-_van.JPG<br />
File:Makespace-laser-install-02.JPG<br />
File:Laser_-_building_2.JPG<br />
File:Laser_-_building.JPG<br />
</gallery><br />
<br />
== Purchase ==<br />
<br />
Full Purchase, Delivery and Installation (£6865.00+vat = £8238.00)<br />
* [http://hpclaser.co.uk/index.php?main_page=product_info&cPath=1&products_id=11 LS 6090 PRO Laser engraving and cutting machine, 600mm by 900mm 60W] (£5250.00+vat)<br />
* [http://hpclaser.co.uk/index.php?main_page=product_info&cPath=2&products_id=34 Laser Fume Filter] (£1250.00+vat)<br />
* Delivery (£190+vat)<br />
* Installation/Training (£175+vat)<br />
<br />
== Repairs ==<br />
<br />
We expect to have to change the following parts for general maintenance:<br />
* The laser tube (guess every 6-12 months)<br />
* The filter (guess every 3-6 months)<br />
* The optics (guess every 6-12 months)<br />
<br />
Maintenance and Spares:<br />
* [http://hpclaser.co.uk/index.php?main_page=product_info&cPath=2&products_id=3 60 watt C02 laser tube] (£275.00+vat)<br />
* [http://hpclaser.co.uk/index.php?main_page=product_info&cPath=2&products_id=12 50 mm Focus Meniscus Lens] (£75.00+vat)<br />
* Estimate for Call Out (£200.00)</div>Mdaleshttp://wiki.makespace.org/Equipment/CNC_RouterEquipment/CNC Router2020-01-21T17:32:19Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
== WARNING ==<br />
<br />
{{Warning|'''There have been problems with the CNC router when used at higher speeds than the manufacturer's recommended maximum of 3000mm/s. Steps can be missed and the height can get wrong, resulting in head crashes.<br />
<br />
Users should not exceed the recommended speeds and should wear safety goggles. Using expensive or precious materials in the router is at the user's risk!'''}}<br />
<br />
[[Equipment|Equipment]] / CNC Router<br />
<br />
[[File:WP_20130509_005.jpg|thumb|460px|right|CNC Router]]<br />
<br />
== Summary ==<br />
<br />
A CNC router is a computer controlled shaping machine. These are related to the hand held router. Instead of hand held routing, the tool paths can be controlled via computer numerical control. It is a computer-controlled machine for cutting various hard materials, such as wood, composites, aluminum, steel, plastics, and foams. It is one of many kinds of tools that have CNC variants. A CNC router is very similar in concept to a CNC milling machine. The CNC router is controlled by a computer. Coordinates are uploaded into the machine controller from a separate CAD program<br />
<br />
* Capacity: 1200 x 1200 x 120mm<br />
* Rate (X,Y): 6000mm/min (Max) 5000mm/min (Working)<br />
* Rate (Z): 30mm/sec<br />
* Spindle Speed: 4500 to 24000rpm<br />
* Mechanical Precision: 0.01mm<br />
* Spindle Power: 1.5KW Variable Speed, Water-cooled<br />
* Blade Diameter: min 3.175mm, max 12.7mm <br />
* Order Format: HPGL, G code, u00, mmg, plt <br />
* Control System: DSP with USB connection <br />
<br />
Here are some examples we've made on the CNC router (please add a photo of yours any time you do a job!) <br />
<br />
<gallery><br />
File:WP_20130509_004.jpg<br />
File:WP_20130624_017.jpg<br />
File:WP_20130625_001.jpg<br />
</gallery><br />
<br />
= Using the CNC Router =<br />
== Owners & Trainers ==<br />
<br />
The Owners are those who have volunteered to be in charge of the equipment, organising maintenance, training others to use it, and generally being a point of contact. The current Owners of the CNC Router are:<br />
<br />
* Mark Mellors<br />
<br />
You can email the owners at cncrouter@makespace.org.<br />
<br />
Current Trainers:<br />
<br />
* Mark Mellors<br />
* Mik Lamming<br />
<br />
If you have any questions, problems or concerns around the CNC router, please use the mailing list thread:<br />
* [https://groups.google.com/d/topic/cammakespace/rkchD7VqM2c/discussion Log : CNC Router]<br />
<br />
== Training ==<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>YOU CAN ONLY USE THE CNC ROUTER IF YOU HAVE BEEN TRAINED</b><br><br />
and have been added to the [[Equipment/CNC_Router/Trained_Users|Trained Users]] list by one of the Owners or Trainers<br />
</div><br />
<br />
<br />
To get trained on the CNC router and be added to the qualified user list, you will need to arrange for a training session with one of the Owners or Trainers. <br />
<br />
If you'd like to arrange training, please see:<br />
* [[Equipment/CNC_Router/Training|CNC Router Training]]<br />
<br />
== Health and Safety ==<br />
<br />
The CNC Router is a potentially dangerous piece of equipment which must only be operated by members who have received appropriate training and who take due care. The top things to always remember when using the CNC Router are:<br />
* '''ONLY USE THE CNC ROUTER IF YOU ARE ON THE LIST OF TRAINED USERS'''<br />
* '''NEVER LEAVE THE CNC ROUTER RUNNING UNATTENDED'''<br />
<br />
As a trained user, you should be very aware of the following risks and how to deal with them:<br />
<br />
'''FIRE''' - Cutting with the wrong settings could result in the material igniting.<br />
<br />
'''TRAPPING''' - Stand clear of the machine while in motion.<br />
<br />
'''DUST''' - Ensure extraction system is working.<br />
<br />
'''NOISE''' - Ensure that you wear the correct PPE when working with the machine for prolonged periods.<br />
<br />
Full Risk assessment[[File:CNC_Router.pdf ]]<br />
<br />
== Material ==<br />
<br />
It is safe to use wood, plastics and foam with this machine. The way the CNC Router is set up in Makespace means metal is not allowed on the machine: there is no coolant feed or extraction suitable for metal work. For anything else please contact the owners before use if unsure.<br />
<br />
== CNC Glossary ==<br />
<br />
As with most new ventures into another profession or hobby, there is the need to learn a “new language” and its common abbreviations. We have introduced some of these in the description of the workflow process above. Here we’ll look at some in more detail. These are listed in alphabetical order.<br />
<br />
=== 2D/2.5D/3D Toolpaths ===<br />
<br />
Depending on the information source, the definitions of 2D, 2.5D and 3D can be quite vague and appear to overlap.<br />
<br />
'''2D''' is simple horizontal cuts at a constant Z depth. For example, you cut out letter or a plaque shape to hang on the wall by moving the tool down to a specific depth and tracing the shape of the part you are cutting in 2D.<br />
<br />
'''2.5D''' would be a little more complex than 2D as while the tool is cutting, the Z depth would be changing instead of staying constant. Typically this still uses 2D vector data to define the path but the way the tool moves in relation to the 2D data and its form will determine the shape that is cut. The most common example of 2.5D is VCarving. Although this cuts 2D vector shapes, the V-shaped tool “rides” on the edges of the vectors, so as it gets wider it cuts deeper and as the vector get closer together it will lift up in Z.<br />
<br />
'''3D'''' These are toolpaths that like 2.5D toolpaths can move simultaneously in all 3 (X, Y and Z) axes however the shape they cut is described by following a 3D computer model and not vectors. They are typically cut with a Ball-Nose (round ended) tool. The tool will go back and forth across the 3D model following the contours of the part similar to an old fashioned copying or digitizing machine. The smoothness of the finished part depends on the Stepover setting in the toolpath as that determines how many times the tool will pass over the model. The size of the tool is also important as the software will only let it cut the detail that the end of the tool can fit into as it traces over the virtual surface. Examples of 3D toolpaths are 3D Rouging and 3D Finishing<br />
<br />
=== 3-axis===<br />
<br />
A 3-axis CNC machine is one that can move a router bit in the 3 primary directions, X, Y and Z. The image below show 3 views of a typical CNC setup and how the axes are referenced from each viewing direction.<br />
<br />
=== CAD ===<br />
<br />
CAD has been used as an abbreviation for both “Computer Aided Design” and “Computer Aided Drafting”. Now it has become a generic term in its own right that refers to a software program that can be used to create a 2D or 3D design.<br />
<br />
=== CAM ===<br />
<br />
When you discuss designing and preparing projects for your CNC machine, the follow-on side of CAD is CAM, which stands for ‘Computer Aided Manufacturing’ or ‘Computer Aided Machining’. This is the part of the process where the geometry developed during the CAD design process are now used to create the instructions that will move your CNC machine to ‘manufacture’ or machine the part.<br />
<br />
=== Collet ===<br />
<br />
The collet assembly is the component on a router or spindle that holds the router bit securely and consists of a precision collet and a collet nut. The collet is precisely sized to hold the router bit shank and the collet nut applies a compressive, friction fit as it is properly tightened onto the router or spindle shaft. It is very important to keep the collets clean and well maintained and depending on use, they must be periodically replaced.<br />
<br />
=== Gantry ===<br />
<br />
The gantry is the part of a CNC machine that typically has one of the horizontal axes running along it and also moves along the other horizontal axis to create the X and Y movement for the tool. The Z axis is also typically mounted on the gantry.<br />
<br />
=== G-Code === <br />
<br />
This is a generic term for the code which is sent to the machine with the instructions telling it how to move. Or, to put it in our context, the file that is saved from the software using the Post Processor to format it for the CNC machine. In reality it’s a particular type of data that a lot of CNC’s use a variant of – so G-code is not necessarily interchangeable to different machines. The name comes from the fact that many of the codes within in start with a G. For example G01 specifies a Feed Rate move and G00 specifies a Rapid move etc.<br />
<br />
=== Pass ===<br />
<br />
When you have a toolpath that is too deep, too wide or a combination of both for the router bit to remove all the material at one time, the toolpath is broken up into multiple ‘Passes’ with each pass removing a part of the material.<br />
<br />
When the toolpath is too deep, a Pass Depth (see entry below) value for the bit will be set and used to indicate the maximum Z depth the tool should cut on each Pass. The amount of material a tool can remove will be determined by the tooltype, size, material being cut and many other parameters. Tooling manufacturers typically offer recommendations for these values.<br />
<br />
=== Post Processor ===<br />
<br />
There are hundreds of different brands and models of CNC machines currently in use. When it comes to controlling them, many have a lot in common, but there can and will be differences. So, if you look at this as each machine speaks a slightly different language, there has to be a way for a single CAD/CAM program to speak to each machine and this is accomplished by using an “interpreter” called a Post Processor, also sometimes simply referred to as ‘pp’ or ‘post’.<br />
<br />
For example, you design a project to cut an exact size circle out of a piece of material and calculate a toolpath to do that. When you actually save that toolpath so it can be used at your CNC machine, the correct Post Processor will ensure the instructions for cutting that circle are prepared correctly so your CNC machine can read and understand them and accurately cut the circle as you intended.<br />
<br />
=== Router Bed or Machine Bed === <br />
<br />
The ‘bed’ identifies the part of a CNC machine where the material being machined is placed and held securely in position. For best results, the bed needs to be flat and sturdy. In most designs the bed is stationary; however there are exceptions to this where the bed moves to provide either the X or Y axis movement.<br />
<br />
=== Sacrifice Sheet / Spoilboard === <br />
<br />
The spoilboard is normally a sacrificial sheet of material placed on top of the machine bed and is intended to be replaced as necessary. It protects the machine bed and allows frequent surfacing which will help to keep a truly flat surface to mount material and help maintain accuracy. This allows the stock material to be screwed down to it and the parts drilled and cut all the way through the material thickness.<br />
<br />
=== Stepover ===<br />
<br />
The Stepover setting found for most router bits allows you to control horizontal movement when machining areas wider than the router bit. Physically, stepover is the distance the center of the bit moves horizontally for each pass.<br />
<br />
The Stepover is shown in the programs as both a physical distance (0.025” or 0.5mm for example) and as a percentage of bit diameter (6%, 8%, 50%, etc.). You can enter either value and the software will automatically calculate the other one for you. Typically most users refer to Stepover by its percentage value as it is a simple whole number and can easily be translated to other tool sizes for a particular task, for example when finishing setting the Stepover to be 10% of the ballnose tools diameter normally creates a reasonably finish surface.<br />
<br />
=== Toolpath ===<br />
<br />
A toolpath is the path created during the CAM part of your project design and represents the instructions your CNC machine will use to make the router bit move to duplicate what you have designed. In the software it is typically displayed as a set of lines which show a virtual picture of the path the tool tip will move along when the toolpath is run on the machine.<br />
<br />
=== Vector ===<br />
<br />
Vector is the word used to describe a 2D line, arc or curve. A vector can be used to describe almost any 2D shape.<br />
<br />
== Instructions ==<br />
<br />
[http://wiki.makespace.org/File:MPC6610_CNC_Router_Manual_v1.0-En.pdf Router Manual]<br />
<br />
[http://wiki.makespace.org/File:CNC_Router_step_by_step.pdf Simplified crib sheet]<br />
<br />
[[Equipment/CNC_Router/Hand_Controller|Hand Controller Look-up Guide]]<br />
<br />
===Setting the Z Origin Using the Z0 Sensor===<br />
''A tool that has an extremely narrow tip may break when it touches the tool sensor depending on which tool is to be used.''<br />
<br />
1. Secure the workpiece on the bed, and place the Z0 sensor at the place where you want to set the Z origin on the workpiece. Face the surface of the Z0 sensor without the magnet facing upward.<br />
<br />
[[image:Mill_z0.PNG]]<br />
<br />
2. Use the handset to move the tool to the position above the sensor.<br />
<br />
3. On the handset press OK + 8(Z-0). The tool slowly descend until it contacts the sensor. When the tool rises and stops, the setting operation is complete. <br />
<br />
Note: It is important the tool is electrically conductive from tip to shaft, and the sensor is clean. Failure to check will cause damage to the tool and sensor.<br />
<br />
4. Remove the sensor from the workpiece to a location where it will not interfere with future cutting operations.<br />
<br />
==Software==<br />
<br />
The standard software is Vectric's line of CAM software:<br />
<br />
===VCarvePro===<br />
<br />
[[image:Vcarvepro.png]]<br />
<br />
VCarve Pro provides a powerful but intuitive software solution for 2D design and calculation of 2D and 2.5D toolpaths for cutting parts on a CNC Router. <br />
<br />
The software can import 2D designs from other programs but also includes a full set of drawing and editing tools with advanced layout options such as True-Shape Nesting. The toolpath options cover all typical 2D routing operations such as Profiling, Pocketing, Auto-Inlays and Drilling as well as 2.5D strategies such as V-Carving, Prism carving, Fluting and even a decorative Texturing strategy. Each toolpath includes appropriate options to customize the settings and provide a high level of control for different types of operation. In addition all toolpaths can be previewed to show just how the part will look when it is actually cut, this allows instant feedback to allow toolpaths to be further optimized. <br />
<br />
'''Details''': http://www.vectric.com/products/vcarve-pro.htm<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/vcarve-pro<br />
<br />
===Cut3D===<br />
<br />
[[image:Vectric-cut3d.jpg|266px]]<br />
<br />
Cut3D is a dedicated toolpath engine for CNC machining 3D models that have been designed using a 3D CAD or Graphics design product such as AutoCAD, Rhino3D, 3D Studio etc. or scanned using a laser or touch probe device. Cut3D's exceptionally easy to use interface leads you step-by-step through the process of loading a model, setting the size, interactively placing tabs to hold the job in place, calculating single, double or four sided roughing and finishing toolpaths, previewing the results and finally saving the CNC code to run on your machine.<br />
<br />
3D Models that are too large / thick to machine because of gantry height, cutter length or limited material thickness can be 'Sliced' into separate pieces. Each slice can then be machined and the complete job assembled. <br />
<br />
'''Details''': http://www.vectric.com/products/cut3d.html<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/cut3d<br />
<br />
===PhotoVCarve===<br />
<br />
[[image:Vectric-photovcarve.gif|266px]]<br />
<br />
PhotoVCarve creates lines of grooves that vary in width and depth to represent the detail in a photograph or image. The quality of the finished result is very dependant upon a high level of contrast between the material surface and the machined grooves. This information is very important to remember when cutting designs using the PhotoVCarve software. <br />
<br />
PhotoVCarve machines dark areas in a photograph with wide groove and the lighter areas to have narrower ones. The software automatically calculates the toolpaths based on the cutter selected and maximum depth of groove required. <br />
<br />
'''Details''': http://www.vectric.com/products/photovcarve.html<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/photovcarve<br />
<br />
=== Post Processor for this machine ===<br />
<br />
The CNC router controller expects G Code instructions. In the Vectric line of software select 'G-Code Arcs (mm) (*.tap)' as output post processor.<br />
<br />
== Tooling ==<br />
<br />
=== Router Bits ===<br />
<br />
Router bits (or cutters) are the most common type of cutter, they have two or more vertical cutting edges. These are good general purpose cutters that can be found in most DIY shops. They are the same type that you would use in a manual hand held router.<br />
<br />
<gallery><br />
File:WP_20130813_025.jpg<br />
File:WP_20130813_025.jpg<br />
File:WP_20130814_002.jpg<br />
File:WP_20130814_003.jpg<br />
</gallery><br />
<br />
It is important to notice that the cutters are on the edge of the body only, they do not extend to the centre of the cutter. This means the cutter CAN NOT BE USED AS A DRILL. An holes that are made by these sorts of cutters must be made by ramping the cutter to the correct depth in a sloping or spiral motion.<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>NEVER USE ROUTER BITS THAT HAVE BEARINGS.</b> These types of cutters are designed for manual routers where you can feel the feed back of the bearing in contact with the material being cut. A CNC device has no such feedback and will press the bearing into the material has hard as it can until something gives, i.e. the cutter breaks or much worse the spindle breaks. People found using these types of cutters on the CNC router will be BANNED! Just use the version without the bearing.<br />
<br />
<gallery><br />
File:WP_20130813_018.jpg<br />
</gallery><br />
<br />
The cutting edges should always be the lowest part of the cutter.<br />
</div><br />
<br />
=== End mills ===<br />
<br />
'''Up Cut and Down Cut'''<br />
<br />
Router end mills have two variants, up cut (left) and down cut (right); there is a third type, compression, but they are quite rare.<br />
<br />
<gallery><br />
File:WP_20130813_015.jpg<br />
</gallery><br />
<br />
Most cutters are up cut, which have the cutting service on the top of the flutes and as they rotate lift the chips up and away from the material being cut.<br />
<br />
Down cut cutters have the cutting edge on the bottom of the flutes and push chips down towards the material being cut. This has the advantage of pressing the material being cut into the bed of the machine; this is especially useful for thin plastics. The other advantage is the top surface shows far less breakout and splintering, this is a big advantage for materials like laminates.<br />
<br />
On image on the left has been cut with an up-cut end mill and the image on the right a down-cut.<br />
<br />
<gallery><br />
File:WP_20130813_005.jpg<br />
File:WP_20130813_007.jpg<br />
</gallery><br />
<br />
NOTE: There is a very big disadvantage to down cut end mills, and that is that they do not clear there chips effectively in blind holes. This means they need larger ramping moves to get to the correct cutting depth and if used in pockets without enough clearance, the friction can lead to burning or melting of the material being cut.<br />
<br />
Another down side to down-cut cutters, is that when cutting pockets, the bottom surface will not be as clean as that made with an up-cut cutter, which will do a far better job of clearing the waste chips that rub between the cutter and the material with a down-cut.<br />
<br />
== Stock Tooling ==<br />
<br />
In order to keep a small stock of cutters for general use, the CNC Router needs to have a means of generating money. Because there is no material provided for use with the CNC Router there is no way to bring in any funds for such things. Therefore, we ask that if you use one of the communal cutters please put 50p into the CNC Router Honesty Box. This will go towards funding for replenishing stock and also for the replacement of the sacrificial bed once it gets worn out. Please email the list if a communal cutter is broken or missing, so that they can replace it with one from stock. <br />
<br />
There will likely be 1 or two of each of the following cutters available for use, however please do not count on this being the case:<br />
<br />
* 1/8" square cutter - single flute<br />
<br />
* 6mm square cutter - 2 flute<br />
* 6mm ball cutter - 2 flute<br />
<br />
* 22mm 2 flute straight <br />
* 90deg x 32mm VBit<br />
<br />
<br />
Some Suppliers are listed below:<br />
<br />
== Feeds & Speeds ==<br />
<br />
What are feeds and speeds? Why are they important?<br />
<br />
[http://www.youtube.com/watch?v=ip2jm_6aUyk&feature=c4-overview&list=UUivA7_KLKWo43tFcCkFvydw Milling machine tutorial - cutter selection, speeds and feeds]<br />
<br />
[http://en.wikipedia.org/wiki/Speeds_and_feeds Wikipedia - Speeds and feeds]<br />
<br />
The phrase speeds and feeds (or feeds and speeds) refers to two separate velocities in machine tool practice, cutting speed and feed rate. They are often considered as a pair because of their combined effect on the cutting process. Each, however, can also be considered and analyzed in its own right.<br />
<br />
Cutting speed (also called surface speed or simply speed) is the speed difference (relative velocity) between the cutting tool and the surface of the workpiece it is operating on. It is expressed in units of distance along the workpiece surface per unit of time, typically surface feet per minute (sfm) or meters per minute (m/min). Feed rate (also often styled as a solid compound, feedrate, or called simply feed) is the relative velocity at which the cutter is advanced along the workpiece; its vector is perpendicular to the vector of cutting speed. Feed rate units depend on the motion of the tool and workpiece; when the workpiece rotates (e.g., in turning and boring), the units are almost always distance per spindle revolution (inches per revolution [in/rev or ipr] or millimeters per revolution [mm/rev]). When the workpiece does not rotate (e.g., in milling), the units are typically distance per time (inches per minute [in/min or ipm] or millimeters per minute [mm/min]), although distance per revolution or per cutter tooth are also sometimes used.<br />
<br />
===Spindle speed quick reference===<br />
<br />
{| class="wikitable"<br />
|-<br />
!|RPM<br />
!|24000 <br />
!|21000 <br />
!|18000 <br />
!|15000 <br />
!|12000 <br />
!|9000 <br />
|-<br />
<br />
<br />
!|<br />
|400Hz <br />
|350Hz <br />
|300Hz <br />
|250Hz <br />
|200Hz <br />
|150Hz <br />
|}<br />
<br />
===Feed rate quick reference===<br />
<br />
{| class="wikitable" <br />
!|100% <br />
!|75% <br />
!|66% <br />
!|50% <br />
!|33% <br />
!|25% <br />
|-<br />
!|6000<br />
|4500<br />
|3960<br />
|3000<br />
|1980<br />
|1500<br />
|-<br />
!|5000<br />
|3750<br />
|3300<br />
|2500<br />
|1650<br />
|1250<br />
|-<br />
!|4000<br />
|3000<br />
|2640<br />
|2000<br />
|1320<br />
|1000<br />
|-<br />
!|3000 <br />
|2250 <br />
|1980 <br />
|1500 <br />
|990 <br />
|750 <br />
|-<br />
!|2500 <br />
|1875 <br />
|1650 <br />
|1250 <br />
|825 <br />
|625 <br />
|-<br />
!|2000 <br />
|1500 <br />
|1320 <br />
|1000 <br />
|660 <br />
|500 <br />
|-<br />
!|1500 <br />
|1125 <br />
|990 <br />
|750 <br />
|495 <br />
|375 <br />
|-<br />
!|1000 <br />
|750 <br />
|660 <br />
|500 <br />
|330 <br />
|250 <br />
|-<br />
!|500 <br />
|375 <br />
|330 <br />
|250 <br />
|165 <br />
|125 <br />
|-<br />
|}<br />
<br />
=== Sample feed rates ===<br />
<br />
For working out feeds and speeds, recommend http://www.cnccookbook.com/CCGWizard.<br />
<br />
The feeds and speeds below have been tested on our machine. The 3mm cutters were single flute carbide. 2 flute HSS cutters may require different settings to avoid breakages.<br />
<br />
{| class="wikitable"<br />
!|MDF<br />
!|1mm deep <br />
!|3mm deep <br />
!|6mm deep <br />
|-<br />
!|3mm &Oslash;<br />
|3000/24Krpm <br />
|3000/24Krpm <br />
|N/A <br />
|-<br />
!|6mm &Oslash; <br />
|3000/24Krpm<br />
|3000/15Krpm <br />
|2000/13Krpm <br />
|-<br />
!|22mm &Oslash; <br />
|3000/5000rpm <br />
|N/A <br />
|N/A<br />
|-<br />
|}<br />
<br />
{| class="wikitable"<br />
!|Plywood<br />
!|1mm deep <br />
!|3mm deep <br />
!|6mm deep <br />
|-<br />
!|3mm &Oslash; <br />
|2000/24Krpm <br />
|2000/24Krpm<br />
|N/A <br />
|-<br />
!|6mm &Oslash;<br />
|3000/15Krpm<br />
|3000/15Krpm <br />
|1500/15Krpm <br />
|-<br />
!|22mm &Oslash; <br />
|3000/5Krpm <br />
|N/A <br />
|N/A<br />
|-<br />
|}<br />
<br />
<br />
Polycarbonate:<br />
300Hz 1600mm/min<br />
<br />
Foamed PVC (foamex):<br />
6mm diameter, 10mm deep pass depth, spindle 400Hz (24krpm), feed 9000mm/min.<br />
<br />
3mm diameter, 3mm deep pass depth, 400Hz (24krpm), 9000mm/min.<br />
<br />
Polyurethane foam:<br />
<br />
6mm diameter, full depth pass (30mm+), 400Hz (24krpm), 9000mm/min.<br />
<br />
3mm diameter, 6mm deep pass depth, 400Hz (24krpm), 9000mm/min.<br />
<br />
Acetal (Delrin):<br />
<br />
6mm Cutter, 2mm deep pass depth, spindle 150 - 180Hz, feed 3000mm/min.<br />
<br />
1/8th or 3mm cutter, 1.5 - 2mm deep pass depth, spindle 130 - 160Hz, feed 2-3000mm/min.<br />
<br />
== Tips & Tricks ==<br />
<br />
= Maintenance =<br />
<br />
The maintenance of the CNC Router is carried out by the Owners, with some basic maintenance being carried out by Users on every job.<br />
<br />
== Maintenance Schedule ==<br />
'''Every job'''<br />
* Vacuum cutting dust from bed and around machine<br />
* Sand down high points created on sacrificial bed by cutting/screwing<br />
<br />
As required, by users<br />
* Empty extraction bin <br />
* check for blockages in manifold box where extraction pipes meet<br />
<br />
'''Monthly'''<br />
* Inspect extraction hoses for splits/ wear<br />
* Clean guide rails (Don't oil them, it makes dust stick)<br />
* Check level, condition and flow of cooling water and replace as necessary<br />
* Inspect sacrificial bed, re-skim or replace as required<br />
* Inspect cable from pendent to router<br />
* Inspect ER11 collet nut for wear<br />
* Inspect auto levelling probe wire<br />
* check collet set for wear/damage<br />
* Check USB socket on pendent and USB memory stick for splits/damage<br />
<br />
'''Annual'''<br />
* Check nuts on lead screws for excessive backlash and adjust if required<br />
* Inspect all covers/structure for signs of damage, cracks etc<br />
* Check tightness (or even presence) of screws holding covers in place<br />
* Check CNC electronics (and PC) cabinets for dust build up and vacuum out if required<br />
* Check feet/supports are all taking load and that the structure is level/flat<br />
* Check motor cables aren't wearing/cracking<br />
<br />
== Maintenance Log ==<br />
<br />
Installed on 9th May 2013.<br />
<br />
3/7/13: Lower spindle clamp bolts replaced with longer stainless ones, holes through tapped as original ones had stripped.<br />
<br />
23/12/15: complete maintenance checklist completed. controller cable slightly frayed at machine end, collet nut could do with being replaced. otherwise, everything fine.<br />
<br />
05/10/16: Changed water in cooling system (to tap water, no algee prevention), spindle is clogged, tried to unblock with wires and air, but no success. ML<br />
<br />
05/11/16: Rotated sacrificial bed 180 deg. ML<br />
<br />
04/01/17: Checked x-axis after reports that it is not working (see mailing list), all seems to be fine though, testcut without problems, RS & ML<br />
<br />
04/01/17: Reset the router handheld controller so that it does not move after the job is finished(reported in mailing list), Menu, DockPosition: Only z-axis up' , ML<br />
<br />
== Maintenance Shopping List ==<br />
<br />
* Cutters<br />
* Sacrificial Bed (1.2m x 1.2m 12mm MDF)<br />
* ER11 collet nut<br />
* controller cable<br />
<br />
= Becoming an Owner/Trainer =<br />
<br />
Becoming an '''Owner''' of a piece of Makespace equipment means that you will be responsible for the maintenance, upkeep and H&S of that equipment. You will also be responsible for running inductions and keeping the information banks (Wiki/Forum/Google Groups) maintained.<br />
<br />
A '''Trainer''' is responsible for running inductions only but will be required to understand how the machine works in order to pass on the relevant skills. A trainer will not be required to maintain the machine but would be expected to keep an eye on its status and report any issues if they develop (as would be expected of any user).<br />
<br />
== Steps to becoming an Owner or Trainer ==<br />
<br />
* Step 1: Contact a current Owner who will talk you through the various responsibilities. [http://wiki.makespace.org/Equipment/CNC_Router#Owners Owners] or Forum: [http://makespace.org/forum/viewtopic.php?f=20&t=89 here]<br />
* Step 2: Sign up to a 'Train the Trainer Training' session on Meetup. It is likely one will need to be set up specially in order for you to sign up but the owner you spoke to should take care of this.<br />
* Step 3: Complete the training to the satisfaction of the Owner/s running the sessions.<br />
* Step 4: Have your name added to the Trainers list and set up your first solo induction session.<br />
* Step 5: Once you are a Trainer you are eligible to become an Owner of the CNC Router. To become an Owner will simply require one further meeting with one of the current owners. This will simply be to walk through the requirements and techniques of maintaining the machine along with any other responsibilites. If the other owners are happy, you can add your name to the [http://wiki.makespace.org/Equipment/CNC_Router#Owners Owners] list.<br />
<br />
== Train the Trainer Training ==<br />
<br />
The first session will be fairly informal, with a look to getting more familiar with the machine and how it operates. We will walk through the Induction cheat-sheet (located on the Wiki) and discuss methods of giving attendees the information they need to use the CNC Router safely.<br />
<br />
The follow up sessions will be arranged during the first session. The second session will include a brief look at the software, Meetup and a full dry-run induction. The third session will be an observed induction where you will be left to train 2 people (with input if necessary). Once complete you will be free to arrange as many induction sessions as you are happy to do. Although you wont be an owner of the CNC Router, if you would like to become one at this point please ask.<br />
<br />
= Further Information =<br />
<br />
== Hardware ==<br />
<br />
=== Controller ===<br />
[[File:MPC6610 CNC Router Manual v1.0-En.pdf]]<br />
<br />
<gallery><br />
File:CNC_Router_controller_1.jpg<br />
File:CNC_Router_controller_2.jpg<br />
File:WP 20151230 18 00 14 Pro.jpg<br />
</gallery><br />
<br />
=== Z-Axis Stepper Driver ===<br />
<br />
[[File:M542-05m.pdf]]<br />
<br />
=== X and Y Axis Stepper Driver === <br />
<br />
[[File:MA860Hm.pdf]]<br />
<br />
Default switch settings<br />
* 1 - On<br />
* 2 - Off<br />
* 3 - On<br />
* 4 - Off<br />
* 5 - Off<br />
* 6 - Off<br />
* 7 - On<br />
* 8 - On<br />
<br />
=== Y Axis Stepper motor ===<br />
<br />
86BYGH450A-06 (NEMA34 Hybid Stepper Motor, MAX torque: 495 oz-in)<br />
<br />
* Insulation Resistant - 500V DC 100MΩ Min<br />
* Insulation Strength - 50Hz 1Minute 500V Min<br />
* Ambient Temperature - -20~+50 degree<br />
* Temperature Rise - 80 Max.<br />
* Radial Play - 0.02mm Max.<br />
* End Play - 0.1-0.3mm<br />
* Model: 85BYGH450A-06<br />
* Motor dimension: 85*85*75mm<br />
* Current/phase: 4.0A<br />
* Voltage/phase: 2.0V<br />
* Inductance/phase: 2.3+/-20%mH<br />
* Resistance/phase: 0.5+/-10%ohm<br />
* Holding torque: 3.5 N. M<br />
* Shaft diameter: 13 mm<br />
* Shaft length: 31.50mm<br />
* Leading wires: 4 leading wires<br />
<br />
=== Spindle Motor Inverter ===<br />
YTB-S2 Series Yatai frequency converter 220v single phase 1.5Kw<br />
<br />
== Installation ==<br />
<br />
Installed on 9th May 2013.<br />
<br />
<gallery><br />
File:Photo_1.JPG<br />
File:WP_20130509_005.jpg<br />
</gallery><br />
<br />
== Purchase ==<br />
Full Purchase, Delivery and Installation (£?????)<br />
<br />
== Notes ==<br />
<br />
Guide Sheet:<br />
<br />
https://docs.google.com/document/d/1cYGz0wnUzvrxfbn3HMWYuXaHnLN8-EYv9svpXcCYbBU/edit?usp=sharing<br />
<br />
http://www.shopbottools.com/mProducts/prSstandard.htm<br />
<br />
== Files ==<br />
CNC Router Door [[http://wiki.makespace.org/images/9/9a/CNC_router_door.zip]]</div>Mdaleshttp://wiki.makespace.org/File:Thicknesser_risk_assessment.pdfFile:Thicknesser risk assessment.pdf2019-09-25T09:37:12Z<p>Mdales: </p>
<hr />
<div></div>Mdaleshttp://wiki.makespace.org/File:Thicknesser.jpgFile:Thicknesser.jpg2019-09-25T09:31:37Z<p>Mdales: </p>
<hr />
<div></div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2019-09-25T09:26:24Z<p>Mdales: /* The Workshop */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
For more details please see [[SecureWorkshop|the Secure Workshop]]<br />
<br />
In the main area:<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/WoodLathe|Wood Lathe]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
* [[Equipment/Thicknesser|Metabo Thicknesser]]<br />
* [[Equipment/Hand Planes|Hand Planes]]<br />
<br />
In the metal work area:<br />
<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/Hobby_Bender|Hobby Bender acrylic bending device]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
* [[Pfaff Industrial Sewing Machine]]<br />
* [[Badge Maker]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/Hobby_BenderEquipment/Hobby Bender2019-04-30T09:12:10Z<p>Mdales: Created page with "{{OrangeTool}} Equipment / Hobby Bender can be used safely with the instructions provided here. However, this page is still considered a work-in-progress - ple..."</p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Hobby Bender<br />
can be used safely with the instructions provided here. However, this page is still considered a work-in-progress - please add useful tips about using the vacuum former here.<br />
<br />
== Summary ==<br />
<br />
This is a machine that is used to heat the acrylic sheet at a particular place and a set of jigs to then let you set the angle.<br />
<br />
https://rotabend.co.uk/rotabend/acrylic-strip-heaters/the-hobby-acrylic-strip-heater/<br />
<br />
https://www.youtube.com/watch?v=SHEJg1_KTTo</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2019-04-30T09:10:14Z<p>Mdales: /* The Space */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
For more details please see [[SecureWorkshop|the Secure Workshop]]<br />
<br />
In the main area:<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
* [[Equipment/Hand Planes|Hand Planes]]<br />
<br />
In the metal work area:<br />
<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/Hobby_Bender|Hobby Bender acrylic bending device]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
* [[Pfaff Industrial Sewing Machine]]<br />
* [[Badge Maker]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2019-04-30T09:09:57Z<p>Mdales: /* The Space */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
For more details please see [[SecureWorkshop|the Secure Workshop]]<br />
<br />
In the main area:<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
* [[Equipment/Hand Planes|Hand Planes]]<br />
<br />
In the metal work area:<br />
<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/Hobby_Bender|Hobby Bender]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
* [[Pfaff Industrial Sewing Machine]]<br />
* [[Badge Maker]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2019-04-23T15:20:16Z<p>Mdales: </p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
For more details please see [[SecureWorkshop|the Secure Workshop]]<br />
<br />
In the main area:<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
* [[Equipment/Hand Planes|Hand Planes]]<br />
<br />
In the metal work area:<br />
<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
* [[Pfaff Industrial Sewing Machine]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2019-04-23T15:18:53Z<p>Mdales: </p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
In the main area:<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
* [[Equipment/Hand Planes|Hand Planes]]<br />
<br />
In the metal work area:<br />
<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
* [[Pfaff Industrial Sewing Machine]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/Hand_PlanesEquipment/Hand Planes2019-04-23T15:14:43Z<p>Mdales: Created page with "{{OrangeTool}} Equipment / Hand Planes === Summary === The hand planes can be used on wood for a variety of purposes such as: * Smoothing surfaces * Creating..."</p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Hand Planes<br />
<br />
=== Summary ===<br />
<br />
The hand planes can be used on wood for a variety of purposes such as:<br />
<br />
* Smoothing surfaces<br />
* Creating straight edges<br />
* Thicknessing<br />
<br />
=== Setup and Use ===<br />
<br />
To work well a hand plane needs care an attention each time it is used. Of the three regular maintenance operations, two of them should be done by you if you use the plane, only one requires access to restricted equipment.<br />
<br />
== Before each use ==<br />
<br />
You should check the blade is sharp. A dull blade will fail to cut properly and at best will be frustrating to use, at worst will tear your material. If the blade is not sharp enough to shave with, then you should re-hone it using the veritas jig set to 30˚standard angle and the diamond sharpening block on the finest setting (red). You can see how to do that in this video: https://www.youtube.com/watch?v=TOOAeuTLFhQ<br />
<br />
Once you're happy the blade is sharp, you need to set the blade angle and cut depth correctly. A good quick start guide for that is: https://www.youtube.com/watch?v=HD8Gq5bQGUc<br />
<br />
If you're doing a long job with the plane you should expect to have to repeat these operations as you go on, at least once an hour. <br />
<br />
== Once a month ==<br />
<br />
Over time, repeated honeing of the blade will remove the original 25˚ bevel. This will need to be put back in by a workshop owner. If you think this needs doing please contact [mailto:workshop@makespace.org workshop@makespace.org].</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2019-04-23T15:04:53Z<p>Mdales: </p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
In the main area:<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
* [[Equipment/Hand Planes|Hand Planes]]<br />
<br />
In the metal work area:<br />
<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
* [[Pfaff Industrial Sewing Machine]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2019-04-23T14:49:22Z<p>Mdales: /* The Workshop */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
* [[Equipment/Hand Planes|Hand Planes]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
* [[Pfaff Industrial Sewing Machine]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/CNC_RouterEquipment/CNC Router2019-02-22T17:50:53Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
== WARNING ==<br />
<br />
{{Warning|'''There have been problems with the CNC router when used at higher speeds than the manufacturer's recommended maximum of 3000mm/s. Steps can be missed and the height can get wrong, resulting in head crashes.<br />
<br />
Users should not exceed the recommended speeds and should wear safety goggles. Using expensive or precious materials in the router is at the user's risk!'''}}<br />
<br />
[[Equipment|Equipment]] / CNC Router<br />
<br />
[[File:WP_20130509_005.jpg|thumb|460px|right|CNC Router]]<br />
<br />
== Summary ==<br />
<br />
A CNC router is a computer controlled shaping machine. These are related to the hand held router. Instead of hand held routing, the tool paths can be controlled via computer numerical control. It is a computer-controlled machine for cutting various hard materials, such as wood, composites, aluminum, steel, plastics, and foams. It is one of many kinds of tools that have CNC variants. A CNC router is very similar in concept to a CNC milling machine. The CNC router is controlled by a computer. Coordinates are uploaded into the machine controller from a separate CAD program<br />
<br />
* Capacity: 1200 x 1200 x 120mm<br />
* Rate (X,Y): 6000mm/min (Max) 5000mm/min (Working)<br />
* Rate (Z): 30mm/sec<br />
* Spindle Speed: 4500 to 24000rpm<br />
* Mechanical Precision: 0.01mm<br />
* Spindle Power: 1.5KW Variable Speed, Water-cooled<br />
* Blade Diameter: min 3.175mm, max 12.7mm <br />
* Order Format: HPGL, G code, u00, mmg, plt <br />
* Control System: DSP with USB connection <br />
<br />
Here are some examples we've made on the CNC router (please add a photo of yours any time you do a job!) <br />
<br />
<gallery><br />
File:WP_20130509_004.jpg<br />
File:WP_20130624_017.jpg<br />
File:WP_20130625_001.jpg<br />
</gallery><br />
<br />
= Using the CNC Router =<br />
== Owners & Trainers ==<br />
<br />
The Owners are those who have volunteered to be in charge of the equipment, organising maintenance, training others to use it, and generally being a point of contact. The current Owners of the CNC Router are:<br />
<br />
* Mark Mellors<br />
* Michael Dales<br />
<br />
You can email the owners at cncrouter@makespace.org.<br />
<br />
Current Trainers:<br />
<br />
* Michael Dales<br />
* Mark Mellors<br />
* Mik Lamming<br />
<br />
If you have any questions, problems or concerns around the CNC router, please use the mailing list thread:<br />
* [https://groups.google.com/d/topic/cammakespace/rkchD7VqM2c/discussion Log : CNC Router]<br />
<br />
== Training ==<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>YOU CAN ONLY USE THE CNC ROUTER IF YOU HAVE BEEN TRAINED</b><br><br />
and have been added to the [[Equipment/CNC_Router/Trained_Users|Trained Users]] list by one of the Owners or Trainers<br />
</div><br />
<br />
<br />
To get trained on the CNC router and be added to the qualified user list, you will need to arrange for a training session with one of the Owners or Trainers. <br />
<br />
If you'd like to arrange training, please see:<br />
* [[Equipment/CNC_Router/Training|CNC Router Training]]<br />
<br />
== Health and Safety ==<br />
<br />
The CNC Router is a potentially dangerous piece of equipment which must only be operated by members who have received appropriate training and who take due care. The top things to always remember when using the CNC Router are:<br />
* '''ONLY USE THE CNC ROUTER IF YOU ARE ON THE LIST OF TRAINED USERS'''<br />
* '''NEVER LEAVE THE CNC ROUTER RUNNING UNATTENDED'''<br />
<br />
As a trained user, you should be very aware of the following risks and how to deal with them:<br />
<br />
'''FIRE''' - Cutting with the wrong settings could result in the material igniting.<br />
<br />
'''TRAPPING''' - Stand clear of the machine while in motion.<br />
<br />
'''DUST''' - Ensure extraction system is working.<br />
<br />
'''NOISE''' - Ensure that you wear the correct PPE when working with the machine for prolonged periods.<br />
<br />
Full Risk assessment[[File:CNC_Router.pdf ]]<br />
<br />
== Material ==<br />
<br />
It is safe to use wood, plastics and foam with this machine. The way the CNC Router is set up in Makespace means metal is not allowed on the machine: there is no coolant feed or extraction suitable for metal work. For anything else please contact the owners before use if unsure.<br />
<br />
== CNC Glossary ==<br />
<br />
As with most new ventures into another profession or hobby, there is the need to learn a “new language” and its common abbreviations. We have introduced some of these in the description of the workflow process above. Here we’ll look at some in more detail. These are listed in alphabetical order.<br />
<br />
=== 2D/2.5D/3D Toolpaths ===<br />
<br />
Depending on the information source, the definitions of 2D, 2.5D and 3D can be quite vague and appear to overlap.<br />
<br />
'''2D''' is simple horizontal cuts at a constant Z depth. For example, you cut out letter or a plaque shape to hang on the wall by moving the tool down to a specific depth and tracing the shape of the part you are cutting in 2D.<br />
<br />
'''2.5D''' would be a little more complex than 2D as while the tool is cutting, the Z depth would be changing instead of staying constant. Typically this still uses 2D vector data to define the path but the way the tool moves in relation to the 2D data and its form will determine the shape that is cut. The most common example of 2.5D is VCarving. Although this cuts 2D vector shapes, the V-shaped tool “rides” on the edges of the vectors, so as it gets wider it cuts deeper and as the vector get closer together it will lift up in Z.<br />
<br />
'''3D'''' These are toolpaths that like 2.5D toolpaths can move simultaneously in all 3 (X, Y and Z) axes however the shape they cut is described by following a 3D computer model and not vectors. They are typically cut with a Ball-Nose (round ended) tool. The tool will go back and forth across the 3D model following the contours of the part similar to an old fashioned copying or digitizing machine. The smoothness of the finished part depends on the Stepover setting in the toolpath as that determines how many times the tool will pass over the model. The size of the tool is also important as the software will only let it cut the detail that the end of the tool can fit into as it traces over the virtual surface. Examples of 3D toolpaths are 3D Rouging and 3D Finishing<br />
<br />
=== 3-axis===<br />
<br />
A 3-axis CNC machine is one that can move a router bit in the 3 primary directions, X, Y and Z. The image below show 3 views of a typical CNC setup and how the axes are referenced from each viewing direction.<br />
<br />
=== CAD ===<br />
<br />
CAD has been used as an abbreviation for both “Computer Aided Design” and “Computer Aided Drafting”. Now it has become a generic term in its own right that refers to a software program that can be used to create a 2D or 3D design.<br />
<br />
=== CAM ===<br />
<br />
When you discuss designing and preparing projects for your CNC machine, the follow-on side of CAD is CAM, which stands for ‘Computer Aided Manufacturing’ or ‘Computer Aided Machining’. This is the part of the process where the geometry developed during the CAD design process are now used to create the instructions that will move your CNC machine to ‘manufacture’ or machine the part.<br />
<br />
=== Collet ===<br />
<br />
The collet assembly is the component on a router or spindle that holds the router bit securely and consists of a precision collet and a collet nut. The collet is precisely sized to hold the router bit shank and the collet nut applies a compressive, friction fit as it is properly tightened onto the router or spindle shaft. It is very important to keep the collets clean and well maintained and depending on use, they must be periodically replaced.<br />
<br />
=== Gantry ===<br />
<br />
The gantry is the part of a CNC machine that typically has one of the horizontal axes running along it and also moves along the other horizontal axis to create the X and Y movement for the tool. The Z axis is also typically mounted on the gantry.<br />
<br />
=== G-Code === <br />
<br />
This is a generic term for the code which is sent to the machine with the instructions telling it how to move. Or, to put it in our context, the file that is saved from the software using the Post Processor to format it for the CNC machine. In reality it’s a particular type of data that a lot of CNC’s use a variant of – so G-code is not necessarily interchangeable to different machines. The name comes from the fact that many of the codes within in start with a G. For example G01 specifies a Feed Rate move and G00 specifies a Rapid move etc.<br />
<br />
=== Pass ===<br />
<br />
When you have a toolpath that is too deep, too wide or a combination of both for the router bit to remove all the material at one time, the toolpath is broken up into multiple ‘Passes’ with each pass removing a part of the material.<br />
<br />
When the toolpath is too deep, a Pass Depth (see entry below) value for the bit will be set and used to indicate the maximum Z depth the tool should cut on each Pass. The amount of material a tool can remove will be determined by the tooltype, size, material being cut and many other parameters. Tooling manufacturers typically offer recommendations for these values.<br />
<br />
=== Post Processor ===<br />
<br />
There are hundreds of different brands and models of CNC machines currently in use. When it comes to controlling them, many have a lot in common, but there can and will be differences. So, if you look at this as each machine speaks a slightly different language, there has to be a way for a single CAD/CAM program to speak to each machine and this is accomplished by using an “interpreter” called a Post Processor, also sometimes simply referred to as ‘pp’ or ‘post’.<br />
<br />
For example, you design a project to cut an exact size circle out of a piece of material and calculate a toolpath to do that. When you actually save that toolpath so it can be used at your CNC machine, the correct Post Processor will ensure the instructions for cutting that circle are prepared correctly so your CNC machine can read and understand them and accurately cut the circle as you intended.<br />
<br />
=== Router Bed or Machine Bed === <br />
<br />
The ‘bed’ identifies the part of a CNC machine where the material being machined is placed and held securely in position. For best results, the bed needs to be flat and sturdy. In most designs the bed is stationary; however there are exceptions to this where the bed moves to provide either the X or Y axis movement.<br />
<br />
=== Sacrifice Sheet / Spoilboard === <br />
<br />
The spoilboard is normally a sacrificial sheet of material placed on top of the machine bed and is intended to be replaced as necessary. It protects the machine bed and allows frequent surfacing which will help to keep a truly flat surface to mount material and help maintain accuracy. This allows the stock material to be screwed down to it and the parts drilled and cut all the way through the material thickness.<br />
<br />
=== Stepover ===<br />
<br />
The Stepover setting found for most router bits allows you to control horizontal movement when machining areas wider than the router bit. Physically, stepover is the distance the center of the bit moves horizontally for each pass.<br />
<br />
The Stepover is shown in the programs as both a physical distance (0.025” or 0.5mm for example) and as a percentage of bit diameter (6%, 8%, 50%, etc.). You can enter either value and the software will automatically calculate the other one for you. Typically most users refer to Stepover by its percentage value as it is a simple whole number and can easily be translated to other tool sizes for a particular task, for example when finishing setting the Stepover to be 10% of the ballnose tools diameter normally creates a reasonably finish surface.<br />
<br />
=== Toolpath ===<br />
<br />
A toolpath is the path created during the CAM part of your project design and represents the instructions your CNC machine will use to make the router bit move to duplicate what you have designed. In the software it is typically displayed as a set of lines which show a virtual picture of the path the tool tip will move along when the toolpath is run on the machine.<br />
<br />
=== Vector ===<br />
<br />
Vector is the word used to describe a 2D line, arc or curve. A vector can be used to describe almost any 2D shape.<br />
<br />
== Instructions ==<br />
<br />
[http://wiki.makespace.org/File:MPC6610_CNC_Router_Manual_v1.0-En.pdf Router Manual]<br />
<br />
[http://wiki.makespace.org/File:CNC_Router_step_by_step.pdf Simplified crib sheet]<br />
<br />
[[Equipment/CNC_Router/Hand_Controller|Hand Controller Look-up Guide]]<br />
<br />
===Setting the Z Origin Using the Z0 Sensor===<br />
''A tool that has an extremely narrow tip may break when it touches the tool sensor depending on which tool is to be used.''<br />
<br />
1. Secure the workpiece on the bed, and place the Z0 sensor at the place where you want to set the Z origin on the workpiece. Face the surface of the Z0 sensor without the magnet facing upward.<br />
<br />
[[image:Mill_z0.PNG]]<br />
<br />
2. Use the handset to move the tool to the position above the sensor.<br />
<br />
3. On the handset press OK + 8(Z-0). The tool slowly descend until it contacts the sensor. When the tool rises and stops, the setting operation is complete. <br />
<br />
Note: It is important the tool is electrically conductive from tip to shaft, and the sensor is clean. Failure to check will cause damage to the tool and sensor.<br />
<br />
4. Remove the sensor from the workpiece to a location where it will not interfere with future cutting operations.<br />
<br />
==Software==<br />
<br />
The standard software is Vectric's line of CAM software:<br />
<br />
===VCarvePro===<br />
<br />
[[image:Vcarvepro.png]]<br />
<br />
VCarve Pro provides a powerful but intuitive software solution for 2D design and calculation of 2D and 2.5D toolpaths for cutting parts on a CNC Router. <br />
<br />
The software can import 2D designs from other programs but also includes a full set of drawing and editing tools with advanced layout options such as True-Shape Nesting. The toolpath options cover all typical 2D routing operations such as Profiling, Pocketing, Auto-Inlays and Drilling as well as 2.5D strategies such as V-Carving, Prism carving, Fluting and even a decorative Texturing strategy. Each toolpath includes appropriate options to customize the settings and provide a high level of control for different types of operation. In addition all toolpaths can be previewed to show just how the part will look when it is actually cut, this allows instant feedback to allow toolpaths to be further optimized. <br />
<br />
'''Details''': http://www.vectric.com/products/vcarve-pro.htm<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/vcarve-pro<br />
<br />
===Cut3D===<br />
<br />
[[image:Vectric-cut3d.jpg|266px]]<br />
<br />
Cut3D is a dedicated toolpath engine for CNC machining 3D models that have been designed using a 3D CAD or Graphics design product such as AutoCAD, Rhino3D, 3D Studio etc. or scanned using a laser or touch probe device. Cut3D's exceptionally easy to use interface leads you step-by-step through the process of loading a model, setting the size, interactively placing tabs to hold the job in place, calculating single, double or four sided roughing and finishing toolpaths, previewing the results and finally saving the CNC code to run on your machine.<br />
<br />
3D Models that are too large / thick to machine because of gantry height, cutter length or limited material thickness can be 'Sliced' into separate pieces. Each slice can then be machined and the complete job assembled. <br />
<br />
'''Details''': http://www.vectric.com/products/cut3d.html<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/cut3d<br />
<br />
===PhotoVCarve===<br />
<br />
[[image:Vectric-photovcarve.gif|266px]]<br />
<br />
PhotoVCarve creates lines of grooves that vary in width and depth to represent the detail in a photograph or image. The quality of the finished result is very dependant upon a high level of contrast between the material surface and the machined grooves. This information is very important to remember when cutting designs using the PhotoVCarve software. <br />
<br />
PhotoVCarve machines dark areas in a photograph with wide groove and the lighter areas to have narrower ones. The software automatically calculates the toolpaths based on the cutter selected and maximum depth of groove required. <br />
<br />
'''Details''': http://www.vectric.com/products/photovcarve.html<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/photovcarve<br />
<br />
=== Post Processor for this machine ===<br />
<br />
The CNC router controller expects G Code instructions. In the Vectric line of software select 'G-Code Arcs (mm) (*.tap)' as output post processor.<br />
<br />
== Tooling ==<br />
<br />
=== Router Bits ===<br />
<br />
Router bits (or cutters) are the most common type of cutter, they have two or more vertical cutting edges. These are good general purpose cutters that can be found in most DIY shops. They are the same type that you would use in a manual hand held router.<br />
<br />
<gallery><br />
File:WP_20130813_025.jpg<br />
File:WP_20130813_025.jpg<br />
File:WP_20130814_002.jpg<br />
File:WP_20130814_003.jpg<br />
</gallery><br />
<br />
It is important to notice that the cutters are on the edge of the body only, they do not extend to the centre of the cutter. This means the cutter CAN NOT BE USED AS A DRILL. An holes that are made by these sorts of cutters must be made by ramping the cutter to the correct depth in a sloping or spiral motion.<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>NEVER USE ROUTER BITS THAT HAVE BEARINGS.</b> These types of cutters are designed for manual routers where you can feel the feed back of the bearing in contact with the material being cut. A CNC device has no such feedback and will press the bearing into the material has hard as it can until something gives, i.e. the cutter breaks or much worse the spindle breaks. People found using these types of cutters on the CNC router will be BANNED! Just use the version without the bearing.<br />
<br />
<gallery><br />
File:WP_20130813_018.jpg<br />
</gallery><br />
<br />
The cutting edges should always be the lowest part of the cutter.<br />
</div><br />
<br />
=== End mills ===<br />
<br />
'''Up Cut and Down Cut'''<br />
<br />
Router end mills have two variants, up cut (left) and down cut (right); there is a third type, compression, but they are quite rare.<br />
<br />
<gallery><br />
File:WP_20130813_015.jpg<br />
</gallery><br />
<br />
Most cutters are up cut, which have the cutting service on the top of the flutes and as they rotate lift the chips up and away from the material being cut.<br />
<br />
Down cut cutters have the cutting edge on the bottom of the flutes and push chips down towards the material being cut. This has the advantage of pressing the material being cut into the bed of the machine; this is especially useful for thin plastics. The other advantage is the top surface shows far less breakout and splintering, this is a big advantage for materials like laminates.<br />
<br />
On image on the left has been cut with an up-cut end mill and the image on the right a down-cut.<br />
<br />
<gallery><br />
File:WP_20130813_005.jpg<br />
File:WP_20130813_007.jpg<br />
</gallery><br />
<br />
NOTE: There is a very big disadvantage to down cut end mills, and that is that they do not clear there chips effectively in blind holes. This means they need larger ramping moves to get to the correct cutting depth and if used in pockets without enough clearance, the friction can lead to burning or melting of the material being cut.<br />
<br />
Another down side to down-cut cutters, is that when cutting pockets, the bottom surface will not be as clean as that made with an up-cut cutter, which will do a far better job of clearing the waste chips that rub between the cutter and the material with a down-cut.<br />
<br />
== Stock Tooling ==<br />
<br />
In order to keep a small stock of cutters for general use, the CNC Router needs to have a means of generating money. Because there is no material provided for use with the CNC Router there is no way to bring in any funds for such things. Therefore, we ask that if you use one of the communal cutters please put 50p into the CNC Router Honesty Box. This will go towards funding for replenishing stock and also for the replacement of the sacrificial bed once it gets worn out. Please email the list if a communal cutter is broken or missing, so that they can replace it with one from stock. <br />
<br />
There will likely be 1 or two of each of the following cutters available for use, however please do not count on this being the case:<br />
<br />
* 1/8" square cutter - single flute<br />
<br />
* 6mm square cutter - 2 flute<br />
* 6mm ball cutter - 2 flute<br />
<br />
* 22mm 2 flute straight <br />
* 90deg x 32mm VBit<br />
<br />
<br />
Some Suppliers are listed below:<br />
<br />
== Feeds & Speeds ==<br />
<br />
What are feeds and speeds? Why are they important?<br />
<br />
[http://www.youtube.com/watch?v=ip2jm_6aUyk&feature=c4-overview&list=UUivA7_KLKWo43tFcCkFvydw Milling machine tutorial - cutter selection, speeds and feeds]<br />
<br />
[http://en.wikipedia.org/wiki/Speeds_and_feeds Wikipedia - Speeds and feeds]<br />
<br />
The phrase speeds and feeds (or feeds and speeds) refers to two separate velocities in machine tool practice, cutting speed and feed rate. They are often considered as a pair because of their combined effect on the cutting process. Each, however, can also be considered and analyzed in its own right.<br />
<br />
Cutting speed (also called surface speed or simply speed) is the speed difference (relative velocity) between the cutting tool and the surface of the workpiece it is operating on. It is expressed in units of distance along the workpiece surface per unit of time, typically surface feet per minute (sfm) or meters per minute (m/min). Feed rate (also often styled as a solid compound, feedrate, or called simply feed) is the relative velocity at which the cutter is advanced along the workpiece; its vector is perpendicular to the vector of cutting speed. Feed rate units depend on the motion of the tool and workpiece; when the workpiece rotates (e.g., in turning and boring), the units are almost always distance per spindle revolution (inches per revolution [in/rev or ipr] or millimeters per revolution [mm/rev]). When the workpiece does not rotate (e.g., in milling), the units are typically distance per time (inches per minute [in/min or ipm] or millimeters per minute [mm/min]), although distance per revolution or per cutter tooth are also sometimes used.<br />
<br />
===Spindle speed quick reference===<br />
<br />
{| class="wikitable"<br />
|-<br />
!|RPM<br />
!|24000 <br />
!|21000 <br />
!|18000 <br />
!|15000 <br />
!|12000 <br />
!|9000 <br />
|-<br />
<br />
<br />
!|<br />
|400Hz <br />
|350Hz <br />
|300Hz <br />
|250Hz <br />
|200Hz <br />
|150Hz <br />
|}<br />
<br />
===Feed rate quick reference===<br />
<br />
{| class="wikitable" <br />
!|100% <br />
!|75% <br />
!|66% <br />
!|50% <br />
!|33% <br />
!|25% <br />
|-<br />
!|6000<br />
|4500<br />
|3960<br />
|3000<br />
|1980<br />
|1500<br />
|-<br />
!|5000<br />
|3750<br />
|3300<br />
|2500<br />
|1650<br />
|1250<br />
|-<br />
!|4000<br />
|3000<br />
|2640<br />
|2000<br />
|1320<br />
|1000<br />
|-<br />
!|3000 <br />
|2250 <br />
|1980 <br />
|1500 <br />
|990 <br />
|750 <br />
|-<br />
!|2500 <br />
|1875 <br />
|1650 <br />
|1250 <br />
|825 <br />
|625 <br />
|-<br />
!|2000 <br />
|1500 <br />
|1320 <br />
|1000 <br />
|660 <br />
|500 <br />
|-<br />
!|1500 <br />
|1125 <br />
|990 <br />
|750 <br />
|495 <br />
|375 <br />
|-<br />
!|1000 <br />
|750 <br />
|660 <br />
|500 <br />
|330 <br />
|250 <br />
|-<br />
!|500 <br />
|375 <br />
|330 <br />
|250 <br />
|165 <br />
|125 <br />
|-<br />
|}<br />
<br />
=== Sample feed rates ===<br />
<br />
For working out feeds and speeds, recommend http://www.cnccookbook.com/CCGWizard.<br />
<br />
The feeds and speeds below have been tested on our machine. The 3mm cutters were single flute carbide. 2 flute HSS cutters may require different settings to avoid breakages.<br />
<br />
{| class="wikitable"<br />
!|MDF<br />
!|1mm deep <br />
!|3mm deep <br />
!|6mm deep <br />
|-<br />
!|3mm &Oslash;<br />
|3000/24Krpm <br />
|3000/24Krpm <br />
|N/A <br />
|-<br />
!|6mm &Oslash; <br />
|3000/24Krpm<br />
|3000/15Krpm <br />
|2000/13Krpm <br />
|-<br />
!|22mm &Oslash; <br />
|3000/5000rpm <br />
|N/A <br />
|N/A<br />
|-<br />
|}<br />
<br />
{| class="wikitable"<br />
!|Plywood<br />
!|1mm deep <br />
!|3mm deep <br />
!|6mm deep <br />
|-<br />
!|3mm &Oslash; <br />
|2000/24Krpm <br />
|2000/24Krpm<br />
|N/A <br />
|-<br />
!|6mm &Oslash;<br />
|3000/15Krpm<br />
|3000/15Krpm <br />
|1500/15Krpm <br />
|-<br />
!|22mm &Oslash; <br />
|3000/5Krpm <br />
|N/A <br />
|N/A<br />
|-<br />
|}<br />
<br />
<br />
Polycarbonate:<br />
300Hz 1600mm/min<br />
<br />
Foamed PVC (foamex):<br />
6mm diameter, 10mm deep pass depth, spindle 400Hz (24krpm), feed 9000mm/min.<br />
<br />
3mm diameter, 3mm deep pass depth, 400Hz (24krpm), 9000mm/min.<br />
<br />
Polyurethane foam:<br />
<br />
6mm diameter, full depth pass (30mm+), 400Hz (24krpm), 9000mm/min.<br />
<br />
3mm diameter, 6mm deep pass depth, 400Hz (24krpm), 9000mm/min.<br />
<br />
Acetal (Delrin):<br />
<br />
6mm Cutter, 2mm deep pass depth, spindle 150 - 180Hz, feed 3000mm/min.<br />
<br />
1/8th or 3mm cutter, 1.5 - 2mm deep pass depth, spindle 130 - 160Hz, feed 2-3000mm/min.<br />
<br />
== Tips & Tricks ==<br />
<br />
= Maintenance =<br />
<br />
The maintenance of the CNC Router is carried out by the Owners, with some basic maintenance being carried out by Users on every job.<br />
<br />
== Maintenance Schedule ==<br />
'''Every job'''<br />
* Vacuum cutting dust from bed and around machine<br />
* Sand down high points created on sacrificial bed by cutting/screwing<br />
<br />
As required, by users<br />
* Empty extraction bin <br />
* check for blockages in manifold box where extraction pipes meet<br />
<br />
'''Monthly'''<br />
* Inspect extraction hoses for splits/ wear<br />
* Clean guide rails (Don't oil them, it makes dust stick)<br />
* Check level, condition and flow of cooling water and replace as necessary<br />
* Inspect sacrificial bed, re-skim or replace as required<br />
* Inspect cable from pendent to router<br />
* Inspect ER11 collet nut for wear<br />
* Inspect auto levelling probe wire<br />
* check collet set for wear/damage<br />
* Check USB socket on pendent and USB memory stick for splits/damage<br />
<br />
'''Annual'''<br />
* Check nuts on lead screws for excessive backlash and adjust if required<br />
* Inspect all covers/structure for signs of damage, cracks etc<br />
* Check tightness (or even presence) of screws holding covers in place<br />
* Check CNC electronics (and PC) cabinets for dust build up and vacuum out if required<br />
* Check feet/supports are all taking load and that the structure is level/flat<br />
* Check motor cables aren't wearing/cracking<br />
<br />
== Maintenance Log ==<br />
<br />
Installed on 9th May 2013.<br />
<br />
3/7/13: Lower spindle clamp bolts replaced with longer stainless ones, holes through tapped as original ones had stripped.<br />
<br />
23/12/15: complete maintenance checklist completed. controller cable slightly frayed at machine end, collet nut could do with being replaced. otherwise, everything fine.<br />
<br />
05/10/16: Changed water in cooling system (to tap water, no algee prevention), spindle is clogged, tried to unblock with wires and air, but no success. ML<br />
<br />
05/11/16: Rotated sacrificial bed 180 deg. ML<br />
<br />
04/01/17: Checked x-axis after reports that it is not working (see mailing list), all seems to be fine though, testcut without problems, RS & ML<br />
<br />
04/01/17: Reset the router handheld controller so that it does not move after the job is finished(reported in mailing list), Menu, DockPosition: Only z-axis up' , ML<br />
<br />
== Maintenance Shopping List ==<br />
<br />
* Cutters<br />
* Sacrificial Bed (1.2m x 1.2m 12mm MDF)<br />
* ER11 collet nut<br />
* controller cable<br />
<br />
= Becoming an Owner/Trainer =<br />
<br />
Becoming an '''Owner''' of a piece of Makespace equipment means that you will be responsible for the maintenance, upkeep and H&S of that equipment. You will also be responsible for running inductions and keeping the information banks (Wiki/Forum/Google Groups) maintained.<br />
<br />
A '''Trainer''' is responsible for running inductions only but will be required to understand how the machine works in order to pass on the relevant skills. A trainer will not be required to maintain the machine but would be expected to keep an eye on its status and report any issues if they develop (as would be expected of any user).<br />
<br />
== Steps to becoming an Owner or Trainer ==<br />
<br />
* Step 1: Contact a current Owner who will talk you through the various responsibilities. [http://wiki.makespace.org/Equipment/CNC_Router#Owners Owners] or Forum: [http://makespace.org/forum/viewtopic.php?f=20&t=89 here]<br />
* Step 2: Sign up to a 'Train the Trainer Training' session on Meetup. It is likely one will need to be set up specially in order for you to sign up but the owner you spoke to should take care of this.<br />
* Step 3: Complete the training to the satisfaction of the Owner/s running the sessions.<br />
* Step 4: Have your name added to the Trainers list and set up your first solo induction session.<br />
* Step 5: Once you are a Trainer you are eligible to become an Owner of the CNC Router. To become an Owner will simply require one further meeting with one of the current owners. This will simply be to walk through the requirements and techniques of maintaining the machine along with any other responsibilites. If the other owners are happy, you can add your name to the [http://wiki.makespace.org/Equipment/CNC_Router#Owners Owners] list.<br />
<br />
== Train the Trainer Training ==<br />
<br />
The first session will be fairly informal, with a look to getting more familiar with the machine and how it operates. We will walk through the Induction cheat-sheet (located on the Wiki) and discuss methods of giving attendees the information they need to use the CNC Router safely.<br />
<br />
The follow up sessions will be arranged during the first session. The second session will include a brief look at the software, Meetup and a full dry-run induction. The third session will be an observed induction where you will be left to train 2 people (with input if necessary). Once complete you will be free to arrange as many induction sessions as you are happy to do. Although you wont be an owner of the CNC Router, if you would like to become one at this point please ask.<br />
<br />
= Further Information =<br />
<br />
== Hardware ==<br />
<br />
=== Controller ===<br />
[[File:MPC6610 CNC Router Manual v1.0-En.pdf]]<br />
<br />
<gallery><br />
File:CNC_Router_controller_1.jpg<br />
File:CNC_Router_controller_2.jpg<br />
File:WP 20151230 18 00 14 Pro.jpg<br />
</gallery><br />
<br />
=== Z-Axis Stepper Driver ===<br />
<br />
[[File:M542-05m.pdf]]<br />
<br />
=== X and Y Axis Stepper Driver === <br />
<br />
[[File:MA860Hm.pdf]]<br />
<br />
Default switch settings<br />
* 1 - On<br />
* 2 - Off<br />
* 3 - On<br />
* 4 - Off<br />
* 5 - Off<br />
* 6 - Off<br />
* 7 - On<br />
* 8 - On<br />
<br />
=== Y Axis Stepper motor ===<br />
<br />
86BYGH450A-06 (NEMA34 Hybid Stepper Motor, MAX torque: 495 oz-in)<br />
<br />
* Insulation Resistant - 500V DC 100MΩ Min<br />
* Insulation Strength - 50Hz 1Minute 500V Min<br />
* Ambient Temperature - -20~+50 degree<br />
* Temperature Rise - 80 Max.<br />
* Radial Play - 0.02mm Max.<br />
* End Play - 0.1-0.3mm<br />
* Model: 85BYGH450A-06<br />
* Motor dimension: 85*85*75mm<br />
* Current/phase: 4.0A<br />
* Voltage/phase: 2.0V<br />
* Inductance/phase: 2.3+/-20%mH<br />
* Resistance/phase: 0.5+/-10%ohm<br />
* Holding torque: 3.5 N. M<br />
* Shaft diameter: 13 mm<br />
* Shaft length: 31.50mm<br />
* Leading wires: 4 leading wires<br />
<br />
=== Spindle Motor Inverter ===<br />
YTB-S2 Series Yatai frequency converter 220v single phase 1.5Kw<br />
<br />
== Installation ==<br />
<br />
Installed on 9th May 2013.<br />
<br />
<gallery><br />
File:Photo_1.JPG<br />
File:WP_20130509_005.jpg<br />
</gallery><br />
<br />
== Purchase ==<br />
Full Purchase, Delivery and Installation (£?????)<br />
<br />
== Notes ==<br />
<br />
Guide Sheet:<br />
<br />
https://docs.google.com/document/d/1cYGz0wnUzvrxfbn3HMWYuXaHnLN8-EYv9svpXcCYbBU/edit?usp=sharing<br />
<br />
http://www.shopbottools.com/mProducts/prSstandard.htm<br />
<br />
== Files ==<br />
CNC Router Door [[http://wiki.makespace.org/images/9/9a/CNC_router_door.zip]]</div>Mdaleshttp://wiki.makespace.org/Equipment/CNC_RouterEquipment/CNC Router2019-02-22T16:12:55Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
== WARNING ==<br />
<br />
{{Warning|'''There have been problems with the CNC router when used at higher speeds than the manufacturer's recommended maximum of 3000mm/s. Steps can be missed and the height can get wrong, resulting in head crashes.<br />
<br />
Users should not exceed the recommended speeds and should wear safety goggles. Using expensive or precious materials in the router is at the user's risk!'''}}<br />
<br />
[[Equipment|Equipment]] / CNC Router<br />
<br />
[[File:WP_20130509_005.jpg|thumb|460px|right|CNC Router]]<br />
<br />
== Summary ==<br />
<br />
A CNC router is a computer controlled shaping machine. These are related to the hand held router. Instead of hand held routing, the tool paths can be controlled via computer numerical control. It is a computer-controlled machine for cutting various hard materials, such as wood, composites, aluminum, steel, plastics, and foams. It is one of many kinds of tools that have CNC variants. A CNC router is very similar in concept to a CNC milling machine. The CNC router is controlled by a computer. Coordinates are uploaded into the machine controller from a separate CAD program<br />
<br />
* Capacity: 1200 x 1200 x 120mm<br />
* Rate (X,Y): 6000mm/min (Max) 5000mm/min (Working)<br />
* Rate (Z): 30mm/sec<br />
* Spindle Speed: 4500 to 24000rpm<br />
* Mechanical Precision: 0.01mm<br />
* Spindle Power: 1.5KW Variable Speed, Water-cooled<br />
* Blade Diameter: min 3.175mm, max 12.7mm <br />
* Order Format: HPGL, G code, u00, mmg, plt <br />
* Control System: DSP with USB connection <br />
<br />
Here are some examples we've made on the CNC router (please add a photo of yours any time you do a job!) <br />
<br />
<gallery><br />
File:WP_20130509_004.jpg<br />
File:WP_20130624_017.jpg<br />
File:WP_20130625_001.jpg<br />
</gallery><br />
<br />
= Using the CNC Router =<br />
== Owners & Trainers ==<br />
<br />
The Owners are those who have volunteered to be in charge of the equipment, organising maintenance, training others to use it, and generally being a point of contact. The current Owners of the CNC Router are:<br />
<br />
* Mark Mellors<br />
* Michael Dales<br />
<br />
You can email the owners at cncrouter@makespace.org.<br />
<br />
Current Trainers:<br />
<br />
* Michael Dales<br />
* Mark Mellors<br />
* Mik Lamming<br />
<br />
If you have any questions, problems or concerns around the CNC router, please use the mailing list thread:<br />
* [https://groups.google.com/d/topic/cammakespace/rkchD7VqM2c/discussion Log : CNC Router]<br />
<br />
== Training ==<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>YOU CAN ONLY USE THE CNC ROUTER IF YOU HAVE BEEN TRAINED</b><br><br />
and have been added to the [[Equipment/CNC_Router/Trained_Users|Trained Users]] list by one of the Owners or Trainers<br />
</div><br />
<br />
<br />
To get trained on the CNC router and be added to the qualified user list, you will need to arrange for a training session with one of the Owners or Trainers. <br />
<br />
If you'd like to arrange training, please see:<br />
* [[Equipment/CNC_Router/Training|CNC Router Training]]<br />
<br />
== Health and Safety ==<br />
<br />
The CNC Router is a potentially dangerous piece of equipment which must only be operated by members who have received appropriate training and who take due care. The top things to always remember when using the CNC Router are:<br />
* '''ONLY USE THE CNC ROUTER IF YOU ARE ON THE LIST OF TRAINED USERS'''<br />
* '''NEVER LEAVE THE CNC ROUTER RUNNING UNATTENDED'''<br />
<br />
As a trained user, you should be very aware of the following risks and how to deal with them:<br />
<br />
'''FIRE''' - Cutting with the wrong settings could result in the material igniting.<br />
<br />
'''TRAPPING''' - Stand clear of the machine while in motion.<br />
<br />
'''DUST''' - Ensure extraction system is working.<br />
<br />
'''NOISE''' - Ensure that you wear the correct PPE when working with the machine for prolonged periods.<br />
<br />
Full Risk assessment[[File:CNC_Router.pdf ]]<br />
<br />
== CNC Glossary ==<br />
<br />
As with most new ventures into another profession or hobby, there is the need to learn a “new language” and its common abbreviations. We have introduced some of these in the description of the workflow process above. Here we’ll look at some in more detail. These are listed in alphabetical order.<br />
<br />
=== 2D/2.5D/3D Toolpaths ===<br />
<br />
Depending on the information source, the definitions of 2D, 2.5D and 3D can be quite vague and appear to overlap.<br />
<br />
'''2D''' is simple horizontal cuts at a constant Z depth. For example, you cut out letter or a plaque shape to hang on the wall by moving the tool down to a specific depth and tracing the shape of the part you are cutting in 2D.<br />
<br />
'''2.5D''' would be a little more complex than 2D as while the tool is cutting, the Z depth would be changing instead of staying constant. Typically this still uses 2D vector data to define the path but the way the tool moves in relation to the 2D data and its form will determine the shape that is cut. The most common example of 2.5D is VCarving. Although this cuts 2D vector shapes, the V-shaped tool “rides” on the edges of the vectors, so as it gets wider it cuts deeper and as the vector get closer together it will lift up in Z.<br />
<br />
'''3D'''' These are toolpaths that like 2.5D toolpaths can move simultaneously in all 3 (X, Y and Z) axes however the shape they cut is described by following a 3D computer model and not vectors. They are typically cut with a Ball-Nose (round ended) tool. The tool will go back and forth across the 3D model following the contours of the part similar to an old fashioned copying or digitizing machine. The smoothness of the finished part depends on the Stepover setting in the toolpath as that determines how many times the tool will pass over the model. The size of the tool is also important as the software will only let it cut the detail that the end of the tool can fit into as it traces over the virtual surface. Examples of 3D toolpaths are 3D Rouging and 3D Finishing<br />
<br />
=== 3-axis===<br />
<br />
A 3-axis CNC machine is one that can move a router bit in the 3 primary directions, X, Y and Z. The image below show 3 views of a typical CNC setup and how the axes are referenced from each viewing direction.<br />
<br />
=== CAD ===<br />
<br />
CAD has been used as an abbreviation for both “Computer Aided Design” and “Computer Aided Drafting”. Now it has become a generic term in its own right that refers to a software program that can be used to create a 2D or 3D design.<br />
<br />
=== CAM ===<br />
<br />
When you discuss designing and preparing projects for your CNC machine, the follow-on side of CAD is CAM, which stands for ‘Computer Aided Manufacturing’ or ‘Computer Aided Machining’. This is the part of the process where the geometry developed during the CAD design process are now used to create the instructions that will move your CNC machine to ‘manufacture’ or machine the part.<br />
<br />
=== Collet ===<br />
<br />
The collet assembly is the component on a router or spindle that holds the router bit securely and consists of a precision collet and a collet nut. The collet is precisely sized to hold the router bit shank and the collet nut applies a compressive, friction fit as it is properly tightened onto the router or spindle shaft. It is very important to keep the collets clean and well maintained and depending on use, they must be periodically replaced.<br />
<br />
=== Gantry ===<br />
<br />
The gantry is the part of a CNC machine that typically has one of the horizontal axes running along it and also moves along the other horizontal axis to create the X and Y movement for the tool. The Z axis is also typically mounted on the gantry.<br />
<br />
=== G-Code === <br />
<br />
This is a generic term for the code which is sent to the machine with the instructions telling it how to move. Or, to put it in our context, the file that is saved from the software using the Post Processor to format it for the CNC machine. In reality it’s a particular type of data that a lot of CNC’s use a variant of – so G-code is not necessarily interchangeable to different machines. The name comes from the fact that many of the codes within in start with a G. For example G01 specifies a Feed Rate move and G00 specifies a Rapid move etc.<br />
<br />
=== Pass ===<br />
<br />
When you have a toolpath that is too deep, too wide or a combination of both for the router bit to remove all the material at one time, the toolpath is broken up into multiple ‘Passes’ with each pass removing a part of the material.<br />
<br />
When the toolpath is too deep, a Pass Depth (see entry below) value for the bit will be set and used to indicate the maximum Z depth the tool should cut on each Pass. The amount of material a tool can remove will be determined by the tooltype, size, material being cut and many other parameters. Tooling manufacturers typically offer recommendations for these values.<br />
<br />
=== Post Processor ===<br />
<br />
There are hundreds of different brands and models of CNC machines currently in use. When it comes to controlling them, many have a lot in common, but there can and will be differences. So, if you look at this as each machine speaks a slightly different language, there has to be a way for a single CAD/CAM program to speak to each machine and this is accomplished by using an “interpreter” called a Post Processor, also sometimes simply referred to as ‘pp’ or ‘post’.<br />
<br />
For example, you design a project to cut an exact size circle out of a piece of material and calculate a toolpath to do that. When you actually save that toolpath so it can be used at your CNC machine, the correct Post Processor will ensure the instructions for cutting that circle are prepared correctly so your CNC machine can read and understand them and accurately cut the circle as you intended.<br />
<br />
=== Router Bed or Machine Bed === <br />
<br />
The ‘bed’ identifies the part of a CNC machine where the material being machined is placed and held securely in position. For best results, the bed needs to be flat and sturdy. In most designs the bed is stationary; however there are exceptions to this where the bed moves to provide either the X or Y axis movement.<br />
<br />
=== Sacrifice Sheet / Spoilboard === <br />
<br />
The spoilboard is normally a sacrificial sheet of material placed on top of the machine bed and is intended to be replaced as necessary. It protects the machine bed and allows frequent surfacing which will help to keep a truly flat surface to mount material and help maintain accuracy. This allows the stock material to be screwed down to it and the parts drilled and cut all the way through the material thickness.<br />
<br />
=== Stepover ===<br />
<br />
The Stepover setting found for most router bits allows you to control horizontal movement when machining areas wider than the router bit. Physically, stepover is the distance the center of the bit moves horizontally for each pass.<br />
<br />
The Stepover is shown in the programs as both a physical distance (0.025” or 0.5mm for example) and as a percentage of bit diameter (6%, 8%, 50%, etc.). You can enter either value and the software will automatically calculate the other one for you. Typically most users refer to Stepover by its percentage value as it is a simple whole number and can easily be translated to other tool sizes for a particular task, for example when finishing setting the Stepover to be 10% of the ballnose tools diameter normally creates a reasonably finish surface.<br />
<br />
=== Toolpath ===<br />
<br />
A toolpath is the path created during the CAM part of your project design and represents the instructions your CNC machine will use to make the router bit move to duplicate what you have designed. In the software it is typically displayed as a set of lines which show a virtual picture of the path the tool tip will move along when the toolpath is run on the machine.<br />
<br />
=== Vector ===<br />
<br />
Vector is the word used to describe a 2D line, arc or curve. A vector can be used to describe almost any 2D shape.<br />
<br />
== Instructions ==<br />
<br />
[http://wiki.makespace.org/File:MPC6610_CNC_Router_Manual_v1.0-En.pdf Router Manual]<br />
<br />
[http://wiki.makespace.org/File:CNC_Router_step_by_step.pdf Simplified crib sheet]<br />
<br />
[[Equipment/CNC_Router/Hand_Controller|Hand Controller Look-up Guide]]<br />
<br />
===Setting the Z Origin Using the Z0 Sensor===<br />
''A tool that has an extremely narrow tip may break when it touches the tool sensor depending on which tool is to be used.''<br />
<br />
1. Secure the workpiece on the bed, and place the Z0 sensor at the place where you want to set the Z origin on the workpiece. Face the surface of the Z0 sensor without the magnet facing upward.<br />
<br />
[[image:Mill_z0.PNG]]<br />
<br />
2. Use the handset to move the tool to the position above the sensor.<br />
<br />
3. On the handset press OK + 8(Z-0). The tool slowly descend until it contacts the sensor. When the tool rises and stops, the setting operation is complete. <br />
<br />
Note: It is important the tool is electrically conductive from tip to shaft, and the sensor is clean. Failure to check will cause damage to the tool and sensor.<br />
<br />
4. Remove the sensor from the workpiece to a location where it will not interfere with future cutting operations.<br />
<br />
==Software==<br />
<br />
The standard software is Vectric's line of CAM software:<br />
<br />
===VCarvePro===<br />
<br />
[[image:Vcarvepro.png]]<br />
<br />
VCarve Pro provides a powerful but intuitive software solution for 2D design and calculation of 2D and 2.5D toolpaths for cutting parts on a CNC Router. <br />
<br />
The software can import 2D designs from other programs but also includes a full set of drawing and editing tools with advanced layout options such as True-Shape Nesting. The toolpath options cover all typical 2D routing operations such as Profiling, Pocketing, Auto-Inlays and Drilling as well as 2.5D strategies such as V-Carving, Prism carving, Fluting and even a decorative Texturing strategy. Each toolpath includes appropriate options to customize the settings and provide a high level of control for different types of operation. In addition all toolpaths can be previewed to show just how the part will look when it is actually cut, this allows instant feedback to allow toolpaths to be further optimized. <br />
<br />
'''Details''': http://www.vectric.com/products/vcarve-pro.htm<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/vcarve-pro<br />
<br />
===Cut3D===<br />
<br />
[[image:Vectric-cut3d.jpg|266px]]<br />
<br />
Cut3D is a dedicated toolpath engine for CNC machining 3D models that have been designed using a 3D CAD or Graphics design product such as AutoCAD, Rhino3D, 3D Studio etc. or scanned using a laser or touch probe device. Cut3D's exceptionally easy to use interface leads you step-by-step through the process of loading a model, setting the size, interactively placing tabs to hold the job in place, calculating single, double or four sided roughing and finishing toolpaths, previewing the results and finally saving the CNC code to run on your machine.<br />
<br />
3D Models that are too large / thick to machine because of gantry height, cutter length or limited material thickness can be 'Sliced' into separate pieces. Each slice can then be machined and the complete job assembled. <br />
<br />
'''Details''': http://www.vectric.com/products/cut3d.html<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/cut3d<br />
<br />
===PhotoVCarve===<br />
<br />
[[image:Vectric-photovcarve.gif|266px]]<br />
<br />
PhotoVCarve creates lines of grooves that vary in width and depth to represent the detail in a photograph or image. The quality of the finished result is very dependant upon a high level of contrast between the material surface and the machined grooves. This information is very important to remember when cutting designs using the PhotoVCarve software. <br />
<br />
PhotoVCarve machines dark areas in a photograph with wide groove and the lighter areas to have narrower ones. The software automatically calculates the toolpaths based on the cutter selected and maximum depth of groove required. <br />
<br />
'''Details''': http://www.vectric.com/products/photovcarve.html<br />
<br />
'''Training Resources''': http://support.vectric.com/training-material/photovcarve<br />
<br />
=== Post Processor for this machine ===<br />
<br />
The CNC router controller expects G Code instructions. In the Vectric line of software select 'G-Code Arcs (mm) (*.tap)' as output post processor.<br />
<br />
== Tooling ==<br />
<br />
=== Router Bits ===<br />
<br />
Router bits (or cutters) are the most common type of cutter, they have two or more vertical cutting edges. These are good general purpose cutters that can be found in most DIY shops. They are the same type that you would use in a manual hand held router.<br />
<br />
<gallery><br />
File:WP_20130813_025.jpg<br />
File:WP_20130813_025.jpg<br />
File:WP_20130814_002.jpg<br />
File:WP_20130814_003.jpg<br />
</gallery><br />
<br />
It is important to notice that the cutters are on the edge of the body only, they do not extend to the centre of the cutter. This means the cutter CAN NOT BE USED AS A DRILL. An holes that are made by these sorts of cutters must be made by ramping the cutter to the correct depth in a sloping or spiral motion.<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>NEVER USE ROUTER BITS THAT HAVE BEARINGS.</b> These types of cutters are designed for manual routers where you can feel the feed back of the bearing in contact with the material being cut. A CNC device has no such feedback and will press the bearing into the material has hard as it can until something gives, i.e. the cutter breaks or much worse the spindle breaks. People found using these types of cutters on the CNC router will be BANNED! Just use the version without the bearing.<br />
<br />
<gallery><br />
File:WP_20130813_018.jpg<br />
</gallery><br />
<br />
The cutting edges should always be the lowest part of the cutter.<br />
</div><br />
<br />
=== End mills ===<br />
<br />
'''Up Cut and Down Cut'''<br />
<br />
Router end mills have two variants, up cut (left) and down cut (right); there is a third type, compression, but they are quite rare.<br />
<br />
<gallery><br />
File:WP_20130813_015.jpg<br />
</gallery><br />
<br />
Most cutters are up cut, which have the cutting service on the top of the flutes and as they rotate lift the chips up and away from the material being cut.<br />
<br />
Down cut cutters have the cutting edge on the bottom of the flutes and push chips down towards the material being cut. This has the advantage of pressing the material being cut into the bed of the machine; this is especially useful for thin plastics. The other advantage is the top surface shows far less breakout and splintering, this is a big advantage for materials like laminates.<br />
<br />
On image on the left has been cut with an up-cut end mill and the image on the right a down-cut.<br />
<br />
<gallery><br />
File:WP_20130813_005.jpg<br />
File:WP_20130813_007.jpg<br />
</gallery><br />
<br />
NOTE: There is a very big disadvantage to down cut end mills, and that is that they do not clear there chips effectively in blind holes. This means they need larger ramping moves to get to the correct cutting depth and if used in pockets without enough clearance, the friction can lead to burning or melting of the material being cut.<br />
<br />
Another down side to down-cut cutters, is that when cutting pockets, the bottom surface will not be as clean as that made with an up-cut cutter, which will do a far better job of clearing the waste chips that rub between the cutter and the material with a down-cut.<br />
<br />
== Stock Tooling ==<br />
<br />
In order to keep a small stock of cutters for general use, the CNC Router needs to have a means of generating money. Because there is no material provided for use with the CNC Router there is no way to bring in any funds for such things. Therefore, we ask that if you use one of the communal cutters please put 50p into the CNC Router Honesty Box. This will go towards funding for replenishing stock and also for the replacement of the sacrificial bed once it gets worn out. Please email the list if a communal cutter is broken or missing, so that they can replace it with one from stock. <br />
<br />
There will likely be 1 or two of each of the following cutters available for use, however please do not count on this being the case:<br />
<br />
* 1/8" square cutter - single flute<br />
<br />
* 6mm square cutter - 2 flute<br />
* 6mm ball cutter - 2 flute<br />
<br />
* 22mm 2 flute straight <br />
* 90deg x 32mm VBit<br />
<br />
<br />
Some Suppliers are listed below:<br />
<br />
== Feeds & Speeds ==<br />
<br />
What are feeds and speeds? Why are they important?<br />
<br />
[http://www.youtube.com/watch?v=ip2jm_6aUyk&feature=c4-overview&list=UUivA7_KLKWo43tFcCkFvydw Milling machine tutorial - cutter selection, speeds and feeds]<br />
<br />
[http://en.wikipedia.org/wiki/Speeds_and_feeds Wikipedia - Speeds and feeds]<br />
<br />
The phrase speeds and feeds (or feeds and speeds) refers to two separate velocities in machine tool practice, cutting speed and feed rate. They are often considered as a pair because of their combined effect on the cutting process. Each, however, can also be considered and analyzed in its own right.<br />
<br />
Cutting speed (also called surface speed or simply speed) is the speed difference (relative velocity) between the cutting tool and the surface of the workpiece it is operating on. It is expressed in units of distance along the workpiece surface per unit of time, typically surface feet per minute (sfm) or meters per minute (m/min). Feed rate (also often styled as a solid compound, feedrate, or called simply feed) is the relative velocity at which the cutter is advanced along the workpiece; its vector is perpendicular to the vector of cutting speed. Feed rate units depend on the motion of the tool and workpiece; when the workpiece rotates (e.g., in turning and boring), the units are almost always distance per spindle revolution (inches per revolution [in/rev or ipr] or millimeters per revolution [mm/rev]). When the workpiece does not rotate (e.g., in milling), the units are typically distance per time (inches per minute [in/min or ipm] or millimeters per minute [mm/min]), although distance per revolution or per cutter tooth are also sometimes used.<br />
<br />
===Spindle speed quick reference===<br />
<br />
{| class="wikitable"<br />
|-<br />
!|RPM<br />
!|24000 <br />
!|21000 <br />
!|18000 <br />
!|15000 <br />
!|12000 <br />
!|9000 <br />
|-<br />
<br />
<br />
!|<br />
|400Hz <br />
|350Hz <br />
|300Hz <br />
|250Hz <br />
|200Hz <br />
|150Hz <br />
|}<br />
<br />
===Feed rate quick reference===<br />
<br />
{| class="wikitable" <br />
!|100% <br />
!|75% <br />
!|66% <br />
!|50% <br />
!|33% <br />
!|25% <br />
|-<br />
!|6000<br />
|4500<br />
|3960<br />
|3000<br />
|1980<br />
|1500<br />
|-<br />
!|5000<br />
|3750<br />
|3300<br />
|2500<br />
|1650<br />
|1250<br />
|-<br />
!|4000<br />
|3000<br />
|2640<br />
|2000<br />
|1320<br />
|1000<br />
|-<br />
!|3000 <br />
|2250 <br />
|1980 <br />
|1500 <br />
|990 <br />
|750 <br />
|-<br />
!|2500 <br />
|1875 <br />
|1650 <br />
|1250 <br />
|825 <br />
|625 <br />
|-<br />
!|2000 <br />
|1500 <br />
|1320 <br />
|1000 <br />
|660 <br />
|500 <br />
|-<br />
!|1500 <br />
|1125 <br />
|990 <br />
|750 <br />
|495 <br />
|375 <br />
|-<br />
!|1000 <br />
|750 <br />
|660 <br />
|500 <br />
|330 <br />
|250 <br />
|-<br />
!|500 <br />
|375 <br />
|330 <br />
|250 <br />
|165 <br />
|125 <br />
|-<br />
|}<br />
<br />
=== Sample feed rates ===<br />
<br />
For working out feeds and speeds, recommend http://www.cnccookbook.com/CCGWizard.<br />
<br />
The feeds and speeds below have been tested on our machine. The 3mm cutters were single flute carbide. 2 flute HSS cutters may require different settings to avoid breakages.<br />
<br />
{| class="wikitable"<br />
!|MDF<br />
!|1mm deep <br />
!|3mm deep <br />
!|6mm deep <br />
|-<br />
!|3mm &Oslash;<br />
|3000/24Krpm <br />
|3000/24Krpm <br />
|N/A <br />
|-<br />
!|6mm &Oslash; <br />
|3000/24Krpm<br />
|3000/15Krpm <br />
|2000/13Krpm <br />
|-<br />
!|22mm &Oslash; <br />
|3000/5000rpm <br />
|N/A <br />
|N/A<br />
|-<br />
|}<br />
<br />
{| class="wikitable"<br />
!|Plywood<br />
!|1mm deep <br />
!|3mm deep <br />
!|6mm deep <br />
|-<br />
!|3mm &Oslash; <br />
|2000/24Krpm <br />
|2000/24Krpm<br />
|N/A <br />
|-<br />
!|6mm &Oslash;<br />
|3000/15Krpm<br />
|3000/15Krpm <br />
|1500/15Krpm <br />
|-<br />
!|22mm &Oslash; <br />
|3000/5Krpm <br />
|N/A <br />
|N/A<br />
|-<br />
|}<br />
<br />
<br />
Polycarbonate:<br />
300Hz 1600mm/min<br />
<br />
Foamed PVC (foamex):<br />
6mm diameter, 10mm deep pass depth, spindle 400Hz (24krpm), feed 9000mm/min.<br />
<br />
3mm diameter, 3mm deep pass depth, 400Hz (24krpm), 9000mm/min.<br />
<br />
Polyurethane foam:<br />
<br />
6mm diameter, full depth pass (30mm+), 400Hz (24krpm), 9000mm/min.<br />
<br />
3mm diameter, 6mm deep pass depth, 400Hz (24krpm), 9000mm/min.<br />
<br />
Acetal (Delrin):<br />
<br />
6mm Cutter, 2mm deep pass depth, spindle 150 - 180Hz, feed 3000mm/min.<br />
<br />
1/8th or 3mm cutter, 1.5 - 2mm deep pass depth, spindle 130 - 160Hz, feed 2-3000mm/min.<br />
<br />
== Tips & Tricks ==<br />
<br />
= Maintenance =<br />
<br />
The maintenance of the CNC Router is carried out by the Owners, with some basic maintenance being carried out by Users on every job.<br />
<br />
== Maintenance Schedule ==<br />
'''Every job'''<br />
* Vacuum cutting dust from bed and around machine<br />
* Sand down high points created on sacrificial bed by cutting/screwing<br />
<br />
As required, by users<br />
* Empty extraction bin <br />
* check for blockages in manifold box where extraction pipes meet<br />
<br />
'''Monthly'''<br />
* Inspect extraction hoses for splits/ wear<br />
* Clean guide rails (Don't oil them, it makes dust stick)<br />
* Check level, condition and flow of cooling water and replace as necessary<br />
* Inspect sacrificial bed, re-skim or replace as required<br />
* Inspect cable from pendent to router<br />
* Inspect ER11 collet nut for wear<br />
* Inspect auto levelling probe wire<br />
* check collet set for wear/damage<br />
* Check USB socket on pendent and USB memory stick for splits/damage<br />
<br />
'''Annual'''<br />
* Check nuts on lead screws for excessive backlash and adjust if required<br />
* Inspect all covers/structure for signs of damage, cracks etc<br />
* Check tightness (or even presence) of screws holding covers in place<br />
* Check CNC electronics (and PC) cabinets for dust build up and vacuum out if required<br />
* Check feet/supports are all taking load and that the structure is level/flat<br />
* Check motor cables aren't wearing/cracking<br />
<br />
== Maintenance Log ==<br />
<br />
Installed on 9th May 2013.<br />
<br />
3/7/13: Lower spindle clamp bolts replaced with longer stainless ones, holes through tapped as original ones had stripped.<br />
<br />
23/12/15: complete maintenance checklist completed. controller cable slightly frayed at machine end, collet nut could do with being replaced. otherwise, everything fine.<br />
<br />
05/10/16: Changed water in cooling system (to tap water, no algee prevention), spindle is clogged, tried to unblock with wires and air, but no success. ML<br />
<br />
05/11/16: Rotated sacrificial bed 180 deg. ML<br />
<br />
04/01/17: Checked x-axis after reports that it is not working (see mailing list), all seems to be fine though, testcut without problems, RS & ML<br />
<br />
04/01/17: Reset the router handheld controller so that it does not move after the job is finished(reported in mailing list), Menu, DockPosition: Only z-axis up' , ML<br />
<br />
== Maintenance Shopping List ==<br />
<br />
* Cutters<br />
* Sacrificial Bed (1.2m x 1.2m 12mm MDF)<br />
* ER11 collet nut<br />
* controller cable<br />
<br />
= Becoming an Owner/Trainer =<br />
<br />
Becoming an '''Owner''' of a piece of Makespace equipment means that you will be responsible for the maintenance, upkeep and H&S of that equipment. You will also be responsible for running inductions and keeping the information banks (Wiki/Forum/Google Groups) maintained.<br />
<br />
A '''Trainer''' is responsible for running inductions only but will be required to understand how the machine works in order to pass on the relevant skills. A trainer will not be required to maintain the machine but would be expected to keep an eye on its status and report any issues if they develop (as would be expected of any user).<br />
<br />
== Steps to becoming an Owner or Trainer ==<br />
<br />
* Step 1: Contact a current Owner who will talk you through the various responsibilities. [http://wiki.makespace.org/Equipment/CNC_Router#Owners Owners] or Forum: [http://makespace.org/forum/viewtopic.php?f=20&t=89 here]<br />
* Step 2: Sign up to a 'Train the Trainer Training' session on Meetup. It is likely one will need to be set up specially in order for you to sign up but the owner you spoke to should take care of this.<br />
* Step 3: Complete the training to the satisfaction of the Owner/s running the sessions.<br />
* Step 4: Have your name added to the Trainers list and set up your first solo induction session.<br />
* Step 5: Once you are a Trainer you are eligible to become an Owner of the CNC Router. To become an Owner will simply require one further meeting with one of the current owners. This will simply be to walk through the requirements and techniques of maintaining the machine along with any other responsibilites. If the other owners are happy, you can add your name to the [http://wiki.makespace.org/Equipment/CNC_Router#Owners Owners] list.<br />
<br />
== Train the Trainer Training ==<br />
<br />
The first session will be fairly informal, with a look to getting more familiar with the machine and how it operates. We will walk through the Induction cheat-sheet (located on the Wiki) and discuss methods of giving attendees the information they need to use the CNC Router safely.<br />
<br />
The follow up sessions will be arranged during the first session. The second session will include a brief look at the software, Meetup and a full dry-run induction. The third session will be an observed induction where you will be left to train 2 people (with input if necessary). Once complete you will be free to arrange as many induction sessions as you are happy to do. Although you wont be an owner of the CNC Router, if you would like to become one at this point please ask.<br />
<br />
= Further Information =<br />
<br />
== Hardware ==<br />
<br />
=== Controller ===<br />
[[File:MPC6610 CNC Router Manual v1.0-En.pdf]]<br />
<br />
<gallery><br />
File:CNC_Router_controller_1.jpg<br />
File:CNC_Router_controller_2.jpg<br />
File:WP 20151230 18 00 14 Pro.jpg<br />
</gallery><br />
<br />
=== Z-Axis Stepper Driver ===<br />
<br />
[[File:M542-05m.pdf]]<br />
<br />
=== X and Y Axis Stepper Driver === <br />
<br />
[[File:MA860Hm.pdf]]<br />
<br />
Default switch settings<br />
* 1 - On<br />
* 2 - Off<br />
* 3 - On<br />
* 4 - Off<br />
* 5 - Off<br />
* 6 - Off<br />
* 7 - On<br />
* 8 - On<br />
<br />
=== Y Axis Stepper motor ===<br />
<br />
86BYGH450A-06 (NEMA34 Hybid Stepper Motor, MAX torque: 495 oz-in)<br />
<br />
* Insulation Resistant - 500V DC 100MΩ Min<br />
* Insulation Strength - 50Hz 1Minute 500V Min<br />
* Ambient Temperature - -20~+50 degree<br />
* Temperature Rise - 80 Max.<br />
* Radial Play - 0.02mm Max.<br />
* End Play - 0.1-0.3mm<br />
* Model: 85BYGH450A-06<br />
* Motor dimension: 85*85*75mm<br />
* Current/phase: 4.0A<br />
* Voltage/phase: 2.0V<br />
* Inductance/phase: 2.3+/-20%mH<br />
* Resistance/phase: 0.5+/-10%ohm<br />
* Holding torque: 3.5 N. M<br />
* Shaft diameter: 13 mm<br />
* Shaft length: 31.50mm<br />
* Leading wires: 4 leading wires<br />
<br />
=== Spindle Motor Inverter ===<br />
YTB-S2 Series Yatai frequency converter 220v single phase 1.5Kw<br />
<br />
== Installation ==<br />
<br />
Installed on 9th May 2013.<br />
<br />
<gallery><br />
File:Photo_1.JPG<br />
File:WP_20130509_005.jpg<br />
</gallery><br />
<br />
== Purchase ==<br />
Full Purchase, Delivery and Installation (£?????)<br />
<br />
== Notes ==<br />
<br />
Guide Sheet:<br />
<br />
https://docs.google.com/document/d/1cYGz0wnUzvrxfbn3HMWYuXaHnLN8-EYv9svpXcCYbBU/edit?usp=sharing<br />
<br />
http://www.shopbottools.com/mProducts/prSstandard.htm<br />
<br />
== Files ==<br />
CNC Router Door [[http://wiki.makespace.org/images/9/9a/CNC_router_door.zip]]</div>Mdaleshttp://wiki.makespace.org/Equipment/Spindle_SanderEquipment/Spindle Sander2018-09-17T15:14:07Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
[[Equipment|Equipment]] / Triton Spindle Sander<br />
<br />
[[File:Sander.jpg|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Trainers ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing sanders. <br />
* Wait for all surfaces to stop moving before adjusting the tool.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires<br />
* Do not use for sanding metal, as the resulting sparks can cause sawdust to ignite<br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
Training is required to use this machine. Please check on the Makespace meetup group for slots, or request one via the mailing list if there is not one currently scheduled.<br />
<br />
== Instructions ==<br />
<br />
Please read the manual (linked below) before using the machine. Below is a summary of the same information, but lacking pictures.<br />
<br />
Note: All of the Sanding Sleeves (11), except the smallest 13mm (1/2”) Sanding Sleeve fit over a matching Rubber Drum (12).<br />
<br />
Note: Ensure there is no contact between the Sanding Sleeve and the Table Insert before turning the machine on.<br />
<br />
# Fit the Lower Spindle Washer over the Spindle with the grooves facing upwards<br />
# Select the correct Sanding Sleeve for the intended job. Select the corresponding Rubber Drum, (except when using the 13mm sanding sleeve)<br />
# Select the appropriate Table Insert to match the rubber drum - there should be a few mm gap between the drum and the insert.<br />
# Fit the Table Insert over the Spindle and onto the Lower Spindle Washer. Ensure the Table Insert is flush with the table<br />
# Fit the Rubber Drum over the Spindle<br />
# Slide the Sanding Sleeve over the Rubber Drum<br />
# Fit the Upper Spindle Washer over the Spindle<br />
#* Use the large washer with the 75mm (3”), 51mm (2”), and 38mm (1 1/2”) Rubber Drums • Use the medium washer with the 26mm (1”) and 19mm (3/4”) Rubber Drums<br />
#* Use the small washer with the 13mm (1/2”) Sanding Sleeve<br />
# Fit the Spindle Lock Nut (6) on the Spindle Tighten the nut just enough to expand the Rubber Drum against the Sanding Sleeve. Do not over-tighten<br />
#* When the sanding sleeve is completely worn it is possible to turn it upside down and maximise its service life by using the remaining grit<br />
<br />
Note: If the sleeve rotates on the drum when switched on, the Spindle Lock Nut has not been sufficiently tightened to compress the drum and therefore grip the sleeve.<br />
<br />
IMPORTANT: Do not use a sanding sleeve that is too worn. This can lead to excessive heat build-up and damage the rubber drum. Damaged rubber drums due to worn sanding sleeves will not be covered under warranty.<br />
<br />
== Further Information ==<br />
[http://www.tritontools.com/en-GB/Product/Bench%20Top/Bench%20Top/TSPS450 Triton Website]<br />
<br />
[https://cl.ly/cbc0b28b1a04 Spindle Sander manual]</div>Mdaleshttp://wiki.makespace.org/Equipment/Spindle_SanderEquipment/Spindle Sander2018-09-17T13:01:43Z<p>Mdales: /* Instructions */</p>
<hr />
<div>{{RedTool}}<br />
<br />
[[Equipment|Equipment]] / Triton Spindle Sander<br />
<br />
[[File:Sander.jpg|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing sanders. <br />
* Wait for all surfaces to stop moving before adjusting the tool.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires<br />
* Do not use for sanding metal, as the resulting sparks can cause sawdust to ignite<br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
Training is required to use this machine. Please check on the Makespace meetup group for slots, or request one via the mailing list if there is not one currently scheduled.<br />
<br />
== Instructions ==<br />
<br />
Please read the manual (linked below) before using the machine. Below is a summary of the same information, but lacking pictures.<br />
<br />
Note: All of the Sanding Sleeves (11), except the smallest 13mm (1/2”) Sanding Sleeve fit over a matching Rubber Drum (12).<br />
<br />
Note: Ensure there is no contact between the Sanding Sleeve and the Table Insert before turning the machine on.<br />
<br />
# Fit the Lower Spindle Washer over the Spindle with the grooves facing upwards<br />
# Select the correct Sanding Sleeve for the intended job. Select the corresponding Rubber Drum, (except when using the 13mm sanding sleeve)<br />
# Select the appropriate Table Insert to match the rubber drum - there should be a few mm gap between the drum and the insert.<br />
# Fit the Table Insert over the Spindle and onto the Lower Spindle Washer. Ensure the Table Insert is flush with the table<br />
# Fit the Rubber Drum over the Spindle<br />
# Slide the Sanding Sleeve over the Rubber Drum<br />
# Fit the Upper Spindle Washer over the Spindle<br />
#* Use the large washer with the 75mm (3”), 51mm (2”), and 38mm (1 1/2”) Rubber Drums • Use the medium washer with the 26mm (1”) and 19mm (3/4”) Rubber Drums<br />
#* Use the small washer with the 13mm (1/2”) Sanding Sleeve<br />
# Fit the Spindle Lock Nut (6) on the Spindle Tighten the nut just enough to expand the Rubber Drum against the Sanding Sleeve. Do not over-tighten<br />
#* When the sanding sleeve is completely worn it is possible to turn it upside down and maximise its service life by using the remaining grit<br />
<br />
Note: If the sleeve rotates on the drum when switched on, the Spindle Lock Nut has not been sufficiently tightened to compress the drum and therefore grip the sleeve.<br />
<br />
IMPORTANT: Do not use a sanding sleeve that is too worn. This can lead to excessive heat build-up and damage the rubber drum. Damaged rubber drums due to worn sanding sleeves will not be covered under warranty.<br />
<br />
== Further Information ==<br />
[http://www.tritontools.com/en-GB/Product/Bench%20Top/Bench%20Top/TSPS450 Triton Website]<br />
<br />
[https://cl.ly/cbc0b28b1a04 Spindle Sander manual]</div>Mdaleshttp://wiki.makespace.org/Equipment/Spindle_SanderEquipment/Spindle Sander2018-09-17T12:44:16Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
[[Equipment|Equipment]] / Triton Spindle Sander<br />
<br />
[[File:Sander.jpg|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing sanders. <br />
* Wait for all surfaces to stop moving before adjusting the tool.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires<br />
* Do not use for sanding metal, as the resulting sparks can cause sawdust to ignite<br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
Training is required to use this machine. Please check on the Makespace meetup group for slots, or request one via the mailing list if there is not one currently scheduled.<br />
<br />
== Instructions ==<br />
<br />
Please read the manual (linked below) before using the machine. Below is a summary of the same information, but lacking pictures.<br />
<br />
Note: All of the Sanding Sleeves (11), except the smallest 13mm (1/2”) Sanding Sleeve fit over a matching Rubber Drum (12).<br />
<br />
Note: Ensure there is no contact between the Sanding Sleeve and the Table Insert before turning the machine on.<br />
<br />
# Fit the Lower Spindle Washer over the Spindle with the grooves facing upwards<br />
# Select the correct Sanding Sleeve for the intended job. Select the corresponding Rubber Drum, (except when using the 13mm sanding sleeve)<br />
# Select the appropriate Table Insert to match the rubber drum - there should be a few mm gap between the drum and the insert.<br />
# Fit the Table Insert over the Spindle and onto the Lower Spindle Washer. Ensure the Table Insert is flush with the table<br />
# Fit the Rubber Drum over the Spindle<br />
# Slide the Sanding Sleeve over the Rubber Drum<br />
# Fit the Upper Spindle Washer over the Spindle<br />
#* Use the large washer with the 75mm (3”), 51mm (2”), and 38mm (1 1/2”) Rubber Drums • Use the medium washer with the 26mm (1”) and 19mm (3/4”) Rubber Drums<br />
#* Use the small washer with the 13mm (1/2”) Sanding Sleeve<br />
# Fit the Spindle Lock Nut (6) on the Spindle (Images G and H). Tighten the nut just enough to expand the Rubber Drum against the Sanding Sleeve. Do not over-tighten<br />
#* When the sanding sleeve is completely worn it is possible to turn it upside down and maximise its service life by using the remaining grit<br />
<br />
Note: If the sleeve rotates on the drum when switched on, the Spindle Lock Nut has not been sufficiently tightened to compress the drum and therefore grip the sleeve.<br />
<br />
IMPORTANT: Do not use a sanding sleeve that is too worn. This can lead to excessive heat build-up and damage the rubber drum. Damaged rubber drums due to worn sanding sleeves will not be covered under warranty.<br />
<br />
<br />
== Further Information ==<br />
[http://www.tritontools.com/en-GB/Product/Bench%20Top/Bench%20Top/TSPS450 Triton Website]<br />
<br />
[https://cl.ly/cbc0b28b1a04 Spindle Sander manual]</div>Mdaleshttp://wiki.makespace.org/Equipment/Spindle_SanderEquipment/Spindle Sander2018-09-17T12:43:46Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
[[Equipment|Equipment]] / Triton Spindle Sander<br />
<br />
[[File:Sander.jpg|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing sanders. <br />
* Wait for all surfaces to stop moving before adjusting the tool.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires<br />
* Do not use for sanding metal, as the resulting sparks can cause sawdust to ignite<br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
Training is required to use this machine. Please check on the Makespace meetup group for slots, or request one via the mailing list if there is not one currently scheduled.<br />
<br />
== Instructions ==<br />
<br />
Please read the manual (linked below) before using the machine. Below is a summary of the same information, but lacking pictures.<br />
<br />
Note: All of the Sanding Sleeves (11), except the smallest 13mm (1/2”) Sanding Sleeve fit over a matching Rubber Drum (12).<br />
<br />
Note: Ensure there is no contact between the Sanding Sleeve and the Table Insert before turning the machine on.<br />
<br />
# Fit the Lower Spindle Washer over the Spindle with the grooves facing upwards<br />
# Select the correct Sanding Sleeve for the intended job. Select the corresponding Rubber Drum, (except when using the 13mm sanding sleeve)<br />
# Select the appropriate Table Insert to match the rubber drum - there should be a few mm gap between the drum and the insert.<br />
# Fit the Table Insert over the Spindle and onto the Lower Spindle Washer. Ensure the Table Insert is flush with the table<br />
# Fit the Rubber Drum over the Spindle<br />
# Slide the Sanding Sleeve over the Rubber Drum<br />
# Fit the Upper Spindle Washer over the Spindle<br />
#* Use the large washer with the 75mm (3”), 51mm (2”), and 38mm (1 1/2”) Rubber Drums • Use the medium washer with the 26mm (1”) and 19mm (3/4”) Rubber Drums<br />
#* Use the small washer with the 13mm (1/2”) Sanding Sleeve<br />
# Fit the Spindle Lock Nut (6) on the Spindle (Images G and H). Tighten the nut just enough to expand the Rubber Drum against the Sanding Sleeve. Do not over-tighten<br />
#* When the sanding sleeve is completely worn it is possible to turn it upside down and maximise its service life by using the remaining grit<br />
<br />
Note: If the sleeve rotates on the drum when switched on, the Spindle Lock Nut has not been sufficiently tightened to compress the drum and therefore grip the sleeve.<br />
<br />
IMPORTANT: Do not use a sanding sleeve that is too worn. This can lead to excessive heat build-up and damage the rubber drum. Damaged rubber drums due to worn sanding sleeves will not be covered under warranty.<br />
<br />
<br />
== Further Information ==<br />
[http://www.tritontools.com/en-GB/Product/Bench%20Top/Bench%20Top/TSPS450 Triton Website]<br />
<br />
[https://cl.ly/cbc0b28b1a04 Spindle Sander manual]</div>Mdaleshttp://wiki.makespace.org/File:Sander.jpgFile:Sander.jpg2018-09-17T12:43:14Z<p>Mdales: </p>
<hr />
<div></div>Mdaleshttp://wiki.makespace.org/Equipment/Spindle_SanderEquipment/Spindle Sander2018-09-17T12:42:34Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
[[Equipment|Equipment]] / Triton Spindle Sander<br />
<br />
[[File:https://d3vv6lp55qjaqc.cloudfront.net/items/2J153G1w3c0T3H3f1i03/IMG_1598.jpg|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing sanders. <br />
* Wait for all surfaces to stop moving before adjusting the tool.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires<br />
* Do not use for sanding metal, as the resulting sparks can cause sawdust to ignite<br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
Training is required to use this machine. Please check on the Makespace meetup group for slots, or request one via the mailing list if there is not one currently scheduled.<br />
<br />
== Instructions ==<br />
<br />
Please read the manual (linked below) before using the machine. Below is a summary of the same information, but lacking pictures.<br />
<br />
Note: All of the Sanding Sleeves (11), except the smallest 13mm (1/2”) Sanding Sleeve fit over a matching Rubber Drum (12).<br />
<br />
Note: Ensure there is no contact between the Sanding Sleeve and the Table Insert before turning the machine on.<br />
<br />
# Fit the Lower Spindle Washer over the Spindle with the grooves facing upwards<br />
# Select the correct Sanding Sleeve for the intended job. Select the corresponding Rubber Drum, (except when using the 13mm sanding sleeve)<br />
# Select the appropriate Table Insert to match the rubber drum - there should be a few mm gap between the drum and the insert.<br />
# Fit the Table Insert over the Spindle and onto the Lower Spindle Washer. Ensure the Table Insert is flush with the table<br />
# Fit the Rubber Drum over the Spindle<br />
# Slide the Sanding Sleeve over the Rubber Drum<br />
# Fit the Upper Spindle Washer over the Spindle<br />
#* Use the large washer with the 75mm (3”), 51mm (2”), and 38mm (1 1/2”) Rubber Drums • Use the medium washer with the 26mm (1”) and 19mm (3/4”) Rubber Drums<br />
#* Use the small washer with the 13mm (1/2”) Sanding Sleeve<br />
# Fit the Spindle Lock Nut (6) on the Spindle (Images G and H). Tighten the nut just enough to expand the Rubber Drum against the Sanding Sleeve. Do not over-tighten<br />
#* When the sanding sleeve is completely worn it is possible to turn it upside down and maximise its service life by using the remaining grit<br />
<br />
Note: If the sleeve rotates on the drum when switched on, the Spindle Lock Nut has not been sufficiently tightened to compress the drum and therefore grip the sleeve.<br />
<br />
IMPORTANT: Do not use a sanding sleeve that is too worn. This can lead to excessive heat build-up and damage the rubber drum. Damaged rubber drums due to worn sanding sleeves will not be covered under warranty.<br />
<br />
<br />
== Further Information ==<br />
[http://www.tritontools.com/en-GB/Product/Bench%20Top/Bench%20Top/TSPS450 Triton Website]<br />
<br />
[https://cl.ly/cbc0b28b1a04 Spindle Sander manual]</div>Mdaleshttp://wiki.makespace.org/Equipment/Spindle_SanderEquipment/Spindle Sander2018-09-17T12:41:28Z<p>Mdales: Created page with "{{RedTool}} Equipment / Triton Spindle Sander Axminster Scroll Saw = Summary = == Owners == * Michael Dales == He..."</p>
<hr />
<div>{{RedTool}}<br />
<br />
[[Equipment|Equipment]] / Triton Spindle Sander<br />
<br />
[[File:ScrollSaw.jpg|thumb|460px|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing sanders. <br />
* Wait for all surfaces to stop moving before adjusting the tool.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires<br />
* Do not use for sanding metal, as the resulting sparks can cause sawdust to ignite<br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
Training is required to use this machine. Please check on the Makespace meetup group for slots, or request one via the mailing list if there is not one currently scheduled.<br />
<br />
== Instructions ==<br />
<br />
Please read the manual (linked below) before using the machine. Below is a summary of the same information, but lacking pictures.<br />
<br />
Note: All of the Sanding Sleeves (11), except the smallest 13mm (1/2”) Sanding Sleeve fit over a matching Rubber Drum (12).<br />
<br />
Note: Ensure there is no contact between the Sanding Sleeve and the Table Insert before turning the machine on.<br />
<br />
# Fit the Lower Spindle Washer over the Spindle with the grooves facing upwards<br />
# Select the correct Sanding Sleeve for the intended job. Select the corresponding Rubber Drum, (except when using the 13mm sanding sleeve)<br />
# Select the appropriate Table Insert to match the rubber drum - there should be a few mm gap between the drum and the insert.<br />
# Fit the Table Insert over the Spindle and onto the Lower Spindle Washer. Ensure the Table Insert is flush with the table<br />
# Fit the Rubber Drum over the Spindle<br />
# Slide the Sanding Sleeve over the Rubber Drum<br />
# Fit the Upper Spindle Washer over the Spindle<br />
#* Use the large washer with the 75mm (3”), 51mm (2”), and 38mm (1 1/2”) Rubber Drums • Use the medium washer with the 26mm (1”) and 19mm (3/4”) Rubber Drums<br />
#* Use the small washer with the 13mm (1/2”) Sanding Sleeve<br />
# Fit the Spindle Lock Nut (6) on the Spindle (Images G and H). Tighten the nut just enough to expand the Rubber Drum against the Sanding Sleeve. Do not over-tighten<br />
#* When the sanding sleeve is completely worn it is possible to turn it upside down and maximise its service life by using the remaining grit<br />
<br />
Note: If the sleeve rotates on the drum when switched on, the Spindle Lock Nut has not been sufficiently tightened to compress the drum and therefore grip the sleeve.<br />
<br />
IMPORTANT: Do not use a sanding sleeve that is too worn. This can lead to excessive heat build-up and damage the rubber drum. Damaged rubber drums due to worn sanding sleeves will not be covered under warranty.<br />
<br />
<br />
== Further Information ==<br />
[http://www.tritontools.com/en-GB/Product/Bench%20Top/Bench%20Top/TSPS450 Triton Website]<br />
<br />
[https://cl.ly/cbc0b28b1a04 Spindle Sander manual]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-09-17T12:32:22Z<p>Mdales: /* The Workshop */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
* [[Equipment/Spindle Sander|Triton Spindle Sander]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-22T08:45:18Z<p>Mdales: /* The Space */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:WarcoLathe.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[nfrastructure/Computing|Chromebooks]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/MakespaceMakespace2018-06-22T08:43:04Z<p>Mdales: </p>
<hr />
<div>[[File:WIP+Makespace-dan.png|thumb|frameless|400px|Makespace]]<br />
[http://makespace.org Makespace Homepage] / Wiki<br />
<br />
<br />
<br />
== What is in Makespace? ==<br />
<br />
* '''[[Equipment|Our Equipment]]'''<br />
* [[Infrastructure]]<br />
* [[Things and stuff]] --- locator for smaller items<br />
<br />
== How does Makespace work? ==<br />
<br />
The space is great for individuals wanting to experiment, startups or companies wanting access to prototyping equipment, companies in the business who can come and do training and provide services beyond Makespace, and groups that want space to meet. Anyone who could benefit from a shared space focused on making things.<br />
<br />
At its core is a membership-based structure; the price of membership is £40/month inc VAT for full membership for 24/7 RFID access, or £33/month inc VAT for full student membership (no access outside of Cambridge university terms).<br />
<br />
It is a community run space; see:<br />
<br />
* [http://makespace.org Makespace Main Website]<br />
* [[Induction|Membership and inductions]]<br />
* [[Useful makespace info for Members]]<br />
* [[Policies]] - ie how stuff works<br />
* [[Latest member news]] - a great place to start if you want to find out what's been happening lately or what's coming up<br />
* Non-exhaustive [[People|list of people]] currently or previously involved.<br />
<br />
== Getting involved ==<br />
<br />
Members are encouraged, and non-members are welcome, to join our [http://groups.google.com/group/cammakespace mailing list]. You can read and post via the web interface or get messages delivered to your inbox.<br />
<br />
If you'd like to find out about upcoming real-world meetings, please join our [http://www.meetup.com/makespace Meetup] group.<br />
<br />
Members: please contribute to this wiki! If you spot something incomplete or out of date, just hit 'edit' and change it.<br />
<br />
We also have an IRC channel (not much used of late): join #makespace on Freenode in your IRC client or via your browser at http://webchat.freenode.net/?channels=makespace<br />
<br />
Various communication channels are listed [[Communications|here]].<br />
<br />
Consider becoming an Owner or Trainer.<br />
<br />
== Other information ==<br />
<br />
* [[Cakespace]]<br />
<br />
* [[How to do stuff for Makespace]]<br />
<br />
* [[Makespace member guidelines]]<br />
<br />
* Some information about other groups around the world that may be of interest can be found on the [[Links|Links page]].<br />
<br />
* Some projects may need external [[Service Suppliers]] for things we can't do in-house.<br />
<br />
== Regular groups and social meetings ==<br />
<br />
Makespace and its members host regular meetings, both to make things, learning things, and be sociable. For a list of these see [https://www.meetup.com/makespace/|our meetup group].<br />
<br />
If you'd like to run an event, check out [[Events policy|how to run an event in Makespace]].<br />
<br />
== Formal Meetings ==<br />
There are write-ups of planning and member meetings at [[Makespace/Meetings | Meetings]].<br />
<br />
== External meetings, conferences etc ==<br />
<br />
We list some [[external events]] that may be of interest to Makespace members.<br />
<br />
== Sponsorship and Donations! ==<br />
We're grateful to the founding sponsors who helped set Makespace up. Most current running costs are met from membership payments but we gratefully receive any donations, however small, that can help with developing, running and improving Makespace for everyone. Contact management (at) makespace (dot) org. Thanks!</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T19:55:48Z<p>Mdales: /* Related */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Online payment system]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]] (Currently out of operation)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/EggBotEquipment/EggBot2018-06-21T19:53:16Z<p>Mdales: </p>
<hr />
<div>{{ OrangeTool }}<br />
<br />
<br />
[[Equipment]] / EggBot Pro<br />
<br />
= Summary =<br />
<br />
The EggBot is available for use by any member of makespace (with or without training). It has an orange sticker.<br />
<br />
Training sessions for using the EggBot will be advertised on the makespace website and on the forum.<br />
<br />
= Using the EggBot =<br />
<br />
== Owners ==<br />
<br />
The Owners are those nominally in charge of the equipment, organising its maintenance, helping others to use it, and generally being a point of contact. <br />
<br />
The current Owners of the Eggbot are:<br />
<br />
* Katy Marshall<br />
<br />
If you have any questions, problems or concerns around the EggBot, or would like a personal introduction to how it all works, these are the people to contact.<br />
<br />
== Training ==<br />
<br />
The fact sheet for the EggBot can be found here: [https://localhost] (TBC)<br />
<br />
== Health and Safety ==<br />
<br />
The EggBot is a relatively safe to operate, however if not operated correctly could malfunction and damage itself and surrounding equipment. The diamond engraver carries a risk of injury from the sharp point and also from flying debris.<br />
<br />
Egg blowing carries a risk of food poisoning (Salmonella) care should be taken when blowing eggs and good hygiene practices should be maintained.<br />
<br />
* '''ONLY USE THE EGGBOT IF YOU HAVE READ THE SAFETY NOTES BELOW'''<br />
* '''NEVER LEAVE THE EGGBOT RUNNING UNATTENDED'''<br />
* '''ONLY ENGRAVE OR DRAW ON APPROPRIATE MATERIAL'''<br />
<br />
The risk assessment is located here: [[Formal Risk Assessment: EggBot]]<br />
<br />
== Safety Notes ==<br />
<br />
* '''SHARP POINT''' - when handling the diamond engraver (eg. when fitting to the EggBot) take care not to cut yourself<br />
<br />
* '''TRAPPING''' - The machine has stepper motors and clamps. Take care clamping your material and do not touch the machine while it is operating<br />
<br />
* '''POISONING''' - Raw eggs carry a risk of Salmonella food poisoning. If you break an egg ensure you clean up and sanitise the area with a disinfectant. When blowing eggs maintain good hygiene practises and follow the egg blowing guide to minimise the risk.<br />
<br />
== Food Poisoning Risk ==<br />
How can a Salmonella infection be avoided during the blowing out of eggs?<br />
<br />
As children are especially at risk of developing salmonellosis, they should not have any contact if at all possible with raw eggs. In particular children should not blow out any eggs. One safe alternative to painting blown out raw eggs are hard boiled eggs or eggs made from materials like wood, polystyrene or plastic.<br />
<br />
When blowing out eggs, the following hygiene measures should be complied with in order to avoid an infection with Salmonella:<br />
<br />
* Only ever blow out fresh, clean eggs. The eggs can be washed with lukewarm water and a few drops of washing up liquid.<br />
* The sharp tools used to prick the eggs (for instance nails or needles) should be clean and washed thoroughly after use.<br />
* Wherever possible, an implement should be used to blow out eggs so as to avoid any direct contact with the mouth. The utensils that are particularly suited for blowing out eggs are, for instance, thin straws, disposable syringes with a thick needle. Drug stores or handicraft stores now stock miniature bellows for blowing out eggs, too.<br />
* Before painting, the blown out eggs should be cleansed on the inside and outside with lukewarm water and a few drops of washing up liquid in order to remove any remaining raw egg.<br />
* Any splashes of egg yolk or white should be removed immediately with kitchen roll and the work surfaces washed thoroughly.<br />
* Once finished, wash hands thoroughly with warm water and soap.<br />
<br />
== Instructions ==<br />
<br />
<br />
<br />
== Problems ==<br />
<br />
<br />
<br />
= Official Documentation and Further Information =<br />
<br />
* EggBot Manual: [http://shop.emscdn.com/KitInstrux/eggbot/ebp-docsrevA1.pdf]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T19:23:09Z<p>Mdales: /* The Workshop */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]] (Currently no training available)<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]] (Currently out of operation)<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/WarcoMillEquipment/WarcoMill2018-06-21T19:22:01Z<p>Mdales: </p>
<hr />
<div>{{RedTool}}<br />
<br />
[[Equipment|Equipment]] / Warco Mill<br />
<br />
[[File:warco_mill.jpg|thumb|460px|right|Warco Mill]]<br />
<br />
= Summary =<br />
<br />
The Warco mill can be used to machine objects from a wide range of materials. Training is required before members use the equipment because it is easy for users to damage it, and serious injuries, or fatalities, are possible. The machine has a table 660 x 152mm that can move 37cm in the X direction, 15cm in the Y and 34cm in the Z direction.<br />
<br />
CURRENTLY THERE ARE NO TRAINERS FOR THE MILL.<br />
<br />
== Owners ==<br />
* Diana Probst<br />
* Mat Cook<br />
* Roger Smith<br />
<br />
== Health and Safety == <br />
* Power supply to be disconnected when changing tools. <br />
* All cutting tools to be kept in their holders until they are required.<br />
* Waste material/offcuts to be kept clear of work area.<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires <br />
* Eye protection to be worn when using the equipment.<br />
* Risk assessment: https://docs.google.com/viewer?a=v&pid=forums&srcid=MDgwNzUyNzQ4MjA0NjE0MDY2NDIBMTU4NTI2NjEyMjIzOTU5MDkyODQBdmpubUpFanBkTklKATAuMQEBdjI<br />
<br />
== Training ==<br />
<br />
<div style="background:#FADADD; border:1px solid #FFC0CB; padding:5px"><br />
<b>THE MILL CAN CAUSE SERIOUS INJURY. ONLY APPROVED OPERATORS ARE PERMITTED TO USE IT.</b><br><br />
</div><br />
<br />
<br />
To get the required training to become an approved operator please contact one of the owners.<br />
<br />
The owners will help users make the best use of the mill but it must be emphasised that learning to take full advantage of all its capabilities takes months of practice. The owners have limited time so members will need to take responsibility for much of their own training. More details about the training can be found at<br />
<br />
* [[Equipment/WarcoMill/Training|Mill Training]]<br />
<br />
== Instructions ==<br />
<br />
The feeds and speeds spreadsheet introduced in training is available [https://docs.google.com/spreadsheets/d/1rgAgFnwFIsTOK6a2bODYmkc9voaACjGkP0-nbXctfU0/edit?usp=sharing here].<br />
<br />
== Tips & Tricks ==<br />
<br />
Use a conventional milling cut to get the part to approximately the final size. With a conventional cut the cutting surface and the work piece are moved in opposite directions. A climbing cut is where the cutting surface and the work piece are moved in the same direction. It produces a better finish but puts extra strain on the cutting tool AND IS MORE LIKELY TO BITE, TAKE UP THE BACKLASH, BITE FURTHER AND BREAK THINGS. Therefore only use conventional (opposing directions) cutting. (Climb cuts are only to be used for very small finishing pass operations, usually not in steel, where tool biting is not a concern).<br />
<br />
When drilling, start with a spotting drill (centre drill at a push) to make sure that the hole starts exactly centre. It is usually OK to drill to a depth of 3 to 4 diameters in a single pass (less with a centre drill). After that withdraw the drill every diameter of cutting depth to clear the swarf. Use cutting fluid beyond a depth of about 2 diameters (and always in steel). Be aware that halving the diameter of a drill reduces its strength 8 fold. Small drills break very easily and broken tools present a hazard and are exceptionally difficult to remove. Much much less pressure is needed to drill small diameter holes. Use just enough pressure to create long curly chips. Look up the appropriate rotation speed for the drill. The Warco cannot spin fast enough for drills below about 2mm.<br />
<br />
== Maintenance ==<br />
<br />
* Clean away all swarf at the end of a work session with a brush or vacuum. Do not blow because this can send chips where they can damage the machine. Bare hands are very easily injured by the sharp surfaces.<br />
<br />
== Further Information ==<br />
<br />
Specification: [http://www.warco.co.uk/Warco%20Brochure.pdf]<br />
<br />
Spindle: we have the 3MT spindle version. This is NOT compatible with the Super7/ML7 lathe headstock which is 2MT.<br />
<br />
Current drawbar is 3/8.</div>Mdaleshttp://wiki.makespace.org/Classroom/SeatingClassroom/Seating2018-06-21T19:15:43Z<p>Mdales: :P</p>
<hr />
<div>{{GreenTool}}<br />
<br />
The classroom has sofas, and stacking chairs. Folding tables are available.<br />
<br />
For the seating capacity, see our [[Events policy#Steps_to_run_an_event|Events policy]].</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T19:10:22Z<p>Mdales: /* The Space */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T19:08:51Z<p>Mdales: </p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Tool Box]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/Computer_CAD_Workstation|CAD Workstation]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T19:07:24Z<p>Mdales: </p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* General Tools<br />
** [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Clarke CHT641 199 Piece DIY Tool Kit With Cantilever Tool Box]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/Computer_CAD_Workstation|CAD Workstation]]<br />
* [[Equipment/EggBot|EggBot]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with basic image-editing software (Inkscape, GIMP), scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/PalmSanderEquipment/PalmSander2018-06-21T19:06:26Z<p>Mdales: </p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Draper Tri-Palm Sander<br />
<br />
[[File:palm_sander.jpg|right|Draper Tri-Palm Sander]]<br />
<br />
= Summary =<br />
A palm sander is a woodworking tool designed to sand down or smooth wood to prepare it for finishing. It can also be used to smooth or round edges.<br />
<br />
== Owners ==</div>Mdaleshttp://wiki.makespace.org/File:Palm_sander.jpgFile:Palm sander.jpg2018-06-21T19:03:16Z<p>Mdales: </p>
<hr />
<div></div>Mdaleshttp://wiki.makespace.org/Equipment/PalmSanderEquipment/PalmSander2018-06-21T19:02:55Z<p>Mdales: </p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Draper Tri-Palm Sander<br />
<br />
[[File:palm_sander.jpg|right|Draper Tri-Palm Sander]]</div>Mdaleshttp://wiki.makespace.org/Equipment/PalmSanderEquipment/PalmSander2018-06-21T19:02:28Z<p>Mdales: Created page with "{{OrangeTool}} Equipment / Draper Tri-Palm Sander Axminster Scroll Saw"</p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Draper Tri-Palm Sander<br />
<br />
[[File:ScrollSaw.jpg|right|Axminster Scroll Saw]]</div>Mdaleshttp://wiki.makespace.org/Equipment/Power_ToolsEquipment/Power Tools2018-06-21T19:01:10Z<p>Mdales: </p>
<hr />
<div>= General Health and Safety =<br />
<br />
The term "power tool" in all of the warnings listed below refers to mains-operated (corded) power tool or battery-operated (cordless) power tool. Please see individual pages for their safety rating.<br />
<br />
== Work area safety ==<br />
* Keep work area clean and well lit. Cluttered and dark areas invite accidents.<br />
* Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools<br />
create sparks which may ignite the dust or fumes.<br />
* Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.<br />
<br />
== Electrical Safety ==<br />
* Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.<br />
* Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.<br />
* Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.<br />
* Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.<br />
* When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.<br />
<br />
== Personal Safety ==<br />
* Stay alert, watch what you are doing and use common sense when operating a power tool.<br />
* Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.<br />
* Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.<br />
* Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.<br />
* Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.<br />
* Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.<br />
* Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.<br />
* If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.<br />
<br />
Note: Whilst most of the hand power tools are orange, the circular saw and the angle grinder are red tools and should not be used unless you have been inducted on them.<br />
<br />
= Power Tools =<br />
[[File:Cordless drill.PNG|thumb|200px|none|link=Equipment/BDF453RFE|Makita 18V Li-on Cordless Drill]]<br />
<br />
[[File:Jigsaw.PNG|thumb|200px|none|link=Equipment/Jigsaw|Makita 18V Li-on Cordless Jigsaw]]<br />
<br />
[[File:Charger.JPG|thumb|200px|none|link=Equipment/MakitaCharger|Makita DC18RC Li-Ion Charger]]<br />
<br />
[[File:Router.JPG|thumb|200px|none|link=Equipment/Router|Mikita 900W Router]]<br />
<br />
[[File:Ixo_screwdriver.JPG|thumb|200px|none|link=Equipment/Bosch_IXO|Bosch IXO IV Cordless Screwdriver]]<br />
<br />
[[File:Dremel.JPG|thumb|200px|none|link=Equipment/Dremel|Dremel]]<br />
<br />
[[File:Bosh Sander.JPG|thumb|200px|none|link=Equipment/BoschSander|Bosch Orbital Sander]]<br />
<br />
[[File:Makita_9911.JPG|thumb|200px|none|link=Equipment/Makita9911|Makita 9911 Belt Sander]]<br />
<br />
[[File:palm_sander_thumb.jpg|none|link=Equipment/PalmSander|Draper Tri-Palm sander]]</div>Mdaleshttp://wiki.makespace.org/File:Palm_sander_thumb.jpgFile:Palm sander thumb.jpg2018-06-21T19:00:40Z<p>Mdales: </p>
<hr />
<div></div>Mdaleshttp://wiki.makespace.org/Equipment/Power_ToolsEquipment/Power Tools2018-06-21T19:00:15Z<p>Mdales: </p>
<hr />
<div>= General Health and Safety =<br />
<br />
The term "power tool" in all of the warnings listed below refers to mains-operated (corded) power tool or battery-operated (cordless) power tool. Please see individual pages for their safety rating.<br />
<br />
== Work area safety ==<br />
* Keep work area clean and well lit. Cluttered and dark areas invite accidents.<br />
* Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools<br />
create sparks which may ignite the dust or fumes.<br />
* Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.<br />
<br />
== Electrical Safety ==<br />
* Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.<br />
* Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.<br />
* Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.<br />
* Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.<br />
* When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.<br />
<br />
== Personal Safety ==<br />
* Stay alert, watch what you are doing and use common sense when operating a power tool.<br />
* Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.<br />
* Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.<br />
* Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.<br />
* Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.<br />
* Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.<br />
* Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.<br />
* If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.<br />
<br />
Note: Whilst most of the hand power tools are orange, the circular saw and the angle grinder are red tools and should not be used unless you have been inducted on them.<br />
<br />
= Power Tools =<br />
[[File:Cordless drill.PNG|thumb|200px|none|link=Equipment/BDF453RFE|Makita 18V Li-on Cordless Drill]]<br />
<br />
[[File:Jigsaw.PNG|thumb|200px|none|link=Equipment/Jigsaw|Makita 18V Li-on Cordless Jigsaw]]<br />
<br />
[[File:Charger.JPG|thumb|200px|none|link=Equipment/MakitaCharger|Makita DC18RC Li-Ion Charger]]<br />
<br />
[[File:Router.JPG|thumb|200px|none|link=Equipment/Router|Mikita 900W Router]]<br />
<br />
[[File:Ixo_screwdriver.JPG|thumb|200px|none|link=Equipment/Bosch_IXO|Bosch IXO IV Cordless Screwdriver]]<br />
<br />
[[File:Dremel.JPG|thumb|200px|none|link=Equipment/Dremel|Dremel]]<br />
<br />
[[File:Bosh Sander.JPG|thumb|200px|none|link=Equipment/BoschSander|Bosch Orbital Sander]]<br />
<br />
[[File:Makita_9911.JPG|thumb|200px|none|link=Equipment/Makita9911|Makita 9911 Belt Sander]]<br />
<br />
[[File:palm_sander_thumb.jpg|link=Equipment/PalmSander|Draper Tri-Palm sander]]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T18:48:10Z<p>Mdales: /* The Workshop */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Router|Hand-held Plunge Router]]<br />
* [[Equipment/Warco lathe|Lathe]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [[Equipment/PCB_Mill|PCB Mill]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* General Tools<br />
** [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Clarke CHT641 199 Piece DIY Tool Kit With Cantilever Tool Box]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/Computer_CAD_Workstation|CAD Workstation]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with CAD software, scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T18:45:46Z<p>Mdales: /* The Workshop */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* [[Equipment/WarcoMill|Mill - Warco ]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* [[Equipment/WoodLathe|Woodworking Lathe]] <br />
* [[Equipment/Router|Router]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [[Equipment/PCB_Mill|PCB Mill]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* General Tools<br />
** [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Clarke CHT641 199 Piece DIY Tool Kit With Cantilever Tool Box]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/Computer_CAD_Workstation|CAD Workstation]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with CAD software, scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T18:45:21Z<p>Mdales: /* The Workshop */</p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* Metalwork Benches<br />
* [[Equipment/WarcoMill|Mill - Warco ]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* Woodwork Benches<br />
* [[Equipment/WoodLathe|Woodworking Lathe]] <br />
* [[Equipment/Router|Router]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [[Equipment/PCB_Mill|PCB Mill]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* General Tools<br />
** [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Clarke CHT641 199 Piece DIY Tool Kit With Cantilever Tool Box]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/Computer_CAD_Workstation|CAD Workstation]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with CAD software, scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/Power_ToolsEquipment/Power Tools2018-06-21T18:41:16Z<p>Mdales: </p>
<hr />
<div>= General Health and Safety =<br />
<br />
The term "power tool" in all of the warnings listed below refers to mains-operated (corded) power tool or battery-operated (cordless) power tool. Please see individual pages for their safety rating.<br />
<br />
== Work area safety ==<br />
* Keep work area clean and well lit. Cluttered and dark areas invite accidents.<br />
* Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools<br />
create sparks which may ignite the dust or fumes.<br />
* Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.<br />
<br />
== Electrical Safety ==<br />
* Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.<br />
* Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.<br />
* Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.<br />
* Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.<br />
* When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.<br />
<br />
== Personal Safety ==<br />
* Stay alert, watch what you are doing and use common sense when operating a power tool.<br />
* Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.<br />
* Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.<br />
* Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.<br />
* Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.<br />
* Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.<br />
* Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.<br />
* If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.<br />
<br />
Note: Whilst most of the hand power tools are orange, the circular saw and the angle grinder are red tools and should not be used unless you have been inducted on them.<br />
<br />
= Power Tools =<br />
[[File:Cordless drill.PNG|thumb|200px|none|link=Equipment/BDF453RFE|Makita 18V Li-on Cordless Drill]]<br />
<br />
[[File:Jigsaw.PNG|thumb|200px|none|link=Equipment/Jigsaw|Makita 18V Li-on Cordless Jigsaw]]<br />
<br />
[[File:Charger.JPG|thumb|200px|none|link=Equipment/MakitaCharger|Makita DC18RC Li-Ion Charger]]<br />
<br />
[[File:Router.JPG|thumb|200px|none|link=Equipment/Router|Mikita 900W Router]]<br />
<br />
[[File:Ixo_screwdriver.JPG|thumb|200px|none|link=Equipment/Bosch_IXO|Bosch IXO IV Cordless Screwdriver]]<br />
<br />
[[File:Dremel.JPG|thumb|200px|none|link=Equipment/Dremel|Dremel]]<br />
<br />
[[File:Bosh Sander.JPG|thumb|200px|none|link=Equipment/BoschSander|Bosch Orbital Sander]]<br />
<br />
[[File:Makita_9911.JPG|thumb|200px|none|link=Equipment/Makita9911|Makita 9911 Belt Sander]]</div>Mdaleshttp://wiki.makespace.org/Equipment/Power_ToolsEquipment/Power Tools2018-06-21T18:37:42Z<p>Mdales: </p>
<hr />
<div>{{OrangeTool}}<br />
<br />
= General Health and Safety =<br />
<br />
The term "power tool" in all of the warnings listed below refers to mains-operated (corded) power tool or battery-operated (cordless) power tool.<br />
<br />
== Work area safety ==<br />
* Keep work area clean and well lit. Cluttered and dark areas invite accidents.<br />
* Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools<br />
create sparks which may ignite the dust or fumes.<br />
* Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.<br />
<br />
== Electrical Safety ==<br />
* Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.<br />
* Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.<br />
* Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.<br />
* Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.<br />
* When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.<br />
<br />
== Personal Safety ==<br />
* Stay alert, watch what you are doing and use common sense when operating a power tool.<br />
* Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.<br />
* Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.<br />
* Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.<br />
* Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.<br />
* Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.<br />
* Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.<br />
* If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.<br />
<br />
Note: Whilst most of the hand power tools are orange, the circular saw and the angle grinder are red tools and should not be used unless you have been inducted on them.<br />
<br />
= Power Tools =<br />
[[File:Cordless drill.PNG|thumb|200px|none|link=Equipment/BDF453RFE|Makita 18V Li-on Cordless Drill]]<br />
<br />
[[File:Jigsaw.PNG|thumb|200px|none|link=Equipment/Jigsaw|Makita 18V Li-on Cordless Jigsaw]]<br />
<br />
[[File:Charger.JPG|thumb|200px|none|link=Equipment/MakitaCharger|Makita DC18RC Li-Ion Charger]]<br />
<br />
[[File:Router.JPG|thumb|200px|none|link=Equipment/Router|Mikita 900W Router]]<br />
<br />
[[File:Ixo_screwdriver.JPG|thumb|200px|none|link=Equipment/Bosch_IXO|Bosch IXO IV Cordless Screwdriver]]<br />
<br />
[[File:Mac_Allister_Li-Ion_Cordless_Screwdriver.PNG|thumb|200px|none|link=Equipment/Mac_Allister_Li-Ion_Cordless_Screwdriver|Mac Allister Li-Ion Cordless Screwdriver<br />
]]<br />
<br />
[[File:Dremel.JPG|thumb|200px|none|link=Equipment/Dremel|Dremel]]<br />
<br />
[[File:Bosh Sander.JPG|thumb|200px|none|link=Equipment/BoschSander|Bosch Orbital Sander]]<br />
<br />
[[File:Makita_9911.JPG|thumb|200px|none|link=Equipment/Makita9911|Makita 9911 Belt Sander]]</div>Mdaleshttp://wiki.makespace.org/EquipmentEquipment2018-06-21T18:37:13Z<p>Mdales: </p>
<hr />
<div>[[File:Laser-thumb.jpg|framed|link=Equipment/Laser_Cutter|Laser Cutter]]<br />
[[File:Makerbot-thumb.jpg|framed|link=Equipment/3D_Printer|3D Printer]]<br />
[[File:Roland-thumb.jpg|framed|link=Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
[[File:WP_20130509_005.jpg||thumb|320px|link=Equipment/CNC_Router|CNC Router]]<br />
[[File:Lathe-thumb.jpg|framed|link=Equipment/Lathe|Lathe]]<br />
[[File:Powertools-thumb.jpg|framed|link=Equipment/Power_Tools|Power Tools]]<br />
[[File:Electronics-thumb.jpg|framed|link=Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
[[File:fine_metal_DSC_7694.jpg|thumb|320px|link=Equipment/Fine_metalwork_bench|Fine metalwork Workbench]]<br />
[[File:8633913103 92f52a697d c.jpg|thumb|320px|link=Equipment/Glassworking|Glassworking bench]]<br />
[[File:300xq.PNG|thumb|320px|link=Equipment/VacuumFormer|Vacuum Former]]<br />
[[File:CircularSaw.PNG|thumb|320px|link=Equipment/5704RK|Makita Circular Saw]]<br />
[[File:Rage3db_1.jpg|thumb|320px|link=Equipment/MitreSawRage3Db|Rage 3 Mitre Saw]]<br />
[[File:warco_mill.jpg|thumb|320px|link=Equipment/WarcoMill|Warco Mill]]<br />
<br />
The equipment you can find in Makespace.<br />
<br />
== Using our Equipment ==<br />
<br />
There is a large and growing variety of equipment and tools; some are safe to use, some can be dangerous or are expensive and need training before use. We have divided all the tools below into [[Equipment/ToolClasses|Tool Classes]]. Make sure you understand which class a tool is in before you attempt to use it, and read the associated wiki page.<br />
<br />
Consumables for some equipment can be used and paid for using the [[Honesty boxes]].<br />
<br />
[[The right tool for the job]] has some notes on what tools to use for various tasks.<br />
<br />
Smaller equipment is listed on the [[Things and stuff]] page.<br />
<br />
'''Equipment status''' for the larger items is available [[Equipment_Status|here]].<br />
<br />
== The Workshop ==<br />
<br />
* [[Equipment/BandSaw|Band Saw]]<br />
* [[Equipment/AxminsterBeltDiscSander|Belt and Disc Sander]]<br />
* [[Equipment/5704RK|Circular Saw - Makita ]]<br />
* [[Equipment/CNC_Model_Mill|CNC Model Mill]]<br />
* [[Equipment/CNC_Router|CNC Router]]<br />
* [[Equipment/Drill_Presses|Drill Presses]]<br />
* [[Equipment/Grinder|Grinder]]<br />
* [[Equipment/Lathe|Lathe - Myford]]<br />
* [[Equipment/Warco lathe|Lathe - Warco]]<br />
* [[Equipment/AxminsterScrollSaw|Scroll Saw]]<br />
* Metalwork Benches<br />
* [[Equipment/WarcoMill|Mill - Warco ]]<br />
* [[Equipment/MitreSawRage3Db|Mitre Saw - Rage 3]]<br />
* [[Equipment/Power_Tools|Power Tools (small)]]<br />
* Woodwork Benches<br />
* [[Equipment/WoodLathe|Woodworking Lathe]] <br />
* [[Equipment/Router|Router]]<br />
<br />
== The Space ==<br />
<br />
* [[Equipment/3D_Printer|3D Printers (FDM)]]<br />
* [[Equipment/3D_Printer_SLA|3D Printer (SLA)]]<br />
* [[Equipment/Electronics_Workbenches|Electronics Workbenches]]<br />
* [[Equipment/Fine_metalwork_bench|Fine Metalwork Bench]] and [[Equipment/Flexible_Shaft_Drill|Flexible Shaft Drill]]<br />
* [[Equipment/Glassworking|Glassworking kiln, torch and associated tools]]<br />
* [[Equipment/Laser_Cutter|Two Laser Cutters]]<br />
* [[Equipment/PCB_Mill|PCB Mill]]<br />
* [http://www.pattesters.co.uk/pat-testers/basic-pat-testers/seaward-primetest-100-pat-tester PrimeTest 100 PAT Tester]<br />
* [[Equipment/VacuumFormer|Vacuum Former]]<br />
* General Tools<br />
** [http://www.machinemart.co.uk/shop/product/details/clarke-cht641-199-piece-diy-tool-kit-with-cant Clarke CHT641 199 Piece DIY Tool Kit With Cantilever Tool Box]<br />
* [[Equipment/Paper Printers|Paper printers]]<br />
* [[Equipment/CanoScan_LiDE_25|Paper Scanner]]<br />
* [[Equipment/BicycleMaintain|Bicycle Maintenance]]<br />
* [[Equipment/Projector|Projector]]<br />
* [[Equipment/Screenprinting|Screenprinting]]<br />
* [[Equipment/Batteries|Batteries]]<br />
* [[Equipment/Computer_CAD_Workstation|CAD Workstation]]<br />
<br />
== Craft area ==<br />
* [[Equipment/Vinyl_Cutter|Vinyl Cutter]]<br />
* large table for cutting or working at<br />
* [[Equipment/SewingMachine|Sewing Machine]]<br />
* [[Equipment/TShirtPress|TShirt heat press]]<br />
* PC with CAD software, scanner and link to Vinyl cutter<br />
* [[Equipment/Knitting_Machine| Knitting Machine]]<br />
* [[Equipment/EZcube_Light_Tent| EZcube Light Tent]]<br />
* [[Equipment/EggBot|EggBot]]<br />
* [[Equipment/Leather_Kit|Leather Kit]]<br />
<br />
== Classroom ==<br />
* [[Classroom/Projector|Projector]]<br />
* [[Classroom/Seating|Seating]]<br />
== Corridor Cupboards ==<br />
* [[Arduino_and_Cake/Big_Box|Arduino/Raspberry Pi Accessories]]<br />
<br />
== Proposals and Notes ==<br />
<br />
* [[Equipment/CNC_Metal_Mill|CNC Metal Mill]]<br />
* [[Equipment/Hand_Tools|Hand Tools]]<br />
* [[Equipment/PurchasedFromGrant]]<br />
** [[Equipment/BandSaw]]<br />
* [[Equipment/Stained_Glass|Stained Glass]]<br />
* [[Equipment/3D Scanner|3D Scanner]]<br />
<br />
== Related ==<br />
* [[OwnersPage|List of owners and their duties]]<br />
* Full equipment database [http://makespace-equipment-db.herokuapp.com/ http://makespace-equipment-db.herokuapp.com/].<br />
* [[Infrastructure|Makespace Infrastructure]]<br />
* [[Equipment/ToolClasses|Tool Classes]] - for safety and training requirements.<br />
* [[Equipment/NewKit|New Kit]] - process for adding to our equipment inventory.<br />
* This series of 10 metal working videos of up to an hour each from MIT are well worth watching. Episode 1 covers measuring and marking work, 2 covers band sawing and 3 covers drilling. Episodes 4 to 7 cover milling and 8 is about lathe work. [http://techtv.mit.edu/collections/ehs-videos/videos Introduction to Machine Shop Tools and Skills]</div>Mdaleshttp://wiki.makespace.org/Equipment/AxminsterScrollSawEquipment/AxminsterScrollSaw2018-06-21T18:35:18Z<p>Mdales: </p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Scroll Saw<br />
<br />
[[File:ScrollSaw.jpg|thumb|460px|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
A scroll saw is a small electric or pedal-operated saw that is useful for cutting intricate curves in cases where a jigsaw or coping saw is not appropriate. It is capable of creating curves with edges. It is somewhat similar to a band saw, but unlike band saws, in which the saw blade is a continuous loop, scroll saws use saw blades similar to those of coping saws and operate through a quick reciprocating up and down motion.<br />
<br />
A scroll saw has two main advantages when compared to a band saw. The first is that the blade can be removed and placed in situ through a pre-drilled starting hole. This feature allows interior cut-outs to be made without creating an entry slot for the blade through the edge of the workpiece. Second, a scroll saw can cut significantly more intricate curves.<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing Blades. <br />
* Wait for the blade to stop moving before attempting any adjustments.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires <br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to be taken to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks to be taken if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
No mandatory training is required to use this tool.<br />
<br />
Optional training will be available in the near future.<br />
<br />
== Instructions ==<br />
<br />
The scroll saw is a relatively safe tool to use. if you've never used one, here is a quick introduction [http://www.youtube.com/watch?v=TU3V3MdkaJg video]<br />
<br />
For detailed instructions se the manual or the saw [http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]<br />
<br />
Because of the thin blade, using a scroll saw needs a delicate touch. If you push too hard, you will all too easily snap the blade. To cut a curved shape, feed the work with both hands, holding the wood flat against the saw's base while applying gentle forward pressure. The key is patience. Allow the work to feed through the saw blade slowly, without forcing it. If you begin to feel a greater level of resistance this will probably be due to a blunt blade.<br />
<br />
A common mistake is to accidentally exert sideward pressure while feeding the wood through. If this begins to happen, relax the pressure on the wood by lessening the fingertip pressure. However, do not let go of the wood, just relax the pressure.<br />
<br />
===Blade Selection===<br />
<br />
[[Image:ScrollSawBlades.jpg|right]]<br />
<br />
Scroll saw blade sizes typically range from 1 to 12. Each blade size is designed to be used with different thicknesses of wood. The smaller the blade you can pick, the easier it is to cut delicate curves. The rough selection is as follows:<br />
<br />
Scroll Blades (Shown on the left) are recommended for cutting thicker and harder material.<br />
<br />
Spiral Blades (Shown 2nd from the left) blades are twisted so teeth point outward in every direction. A 360° capacity allows cutting in any direction without turning your work.<br />
<br />
Reverse Blades (Shown 2nd from right) Teeth are pointed in both directions to give splinter free cutting on the top and bottom.<br />
<br />
{| class="wikitable"<br />
|-<br />
!|Blade size <br />
!|Hardwood thickness <br />
!|Softwood Thickness <br />
|-<br />
|1 to 2 <br />
|1/4" <br />
|1/4" <br />
|-<br />
|3 to 4 <br />
|1/2" <br />
|3/4" <br />
|-<br />
|5 to 6 <br />
|1/4" to 3/4" <br />
|1/4" to 1" <br />
|-<br />
|7 to 9 <br />
|1/4" to 1" <br />
|1/4" to 2" <br />
|-<br />
|10 to 12 <br />
|3/4" to 2" <br />
|3/4" to 2" <br />
|}<br />
<br />
[http://www.youtube.com/watch?v=AEMe8meAOSw Choosing the Right Blade for Your Scroll Saw (Video)]<br />
<br />
===Technical Specification===<br />
{| class="wikitable"<br />
|-<br />
|Cuts per Minute <br />
|400-1,400 <br />
|-<br />
|Max Depth of Cut <br />
|65mm <br />
|- <br />
|Net Weight <br />
|29kg <br />
|- <br />
|Overall L x W x H <br />
|620 x 285 x 310mm <br />
|- <br />
|Power <br />
|120W <br />
|- <br />
|Rating <br />
|Trade <br />
|- <br />
|Stroke <br />
|10 & 20mm <br />
|- <br />
|Table Size <br />
|460 x 235mm <br />
|- <br />
|Table Tilt <br />
|0-45° <br />
|- <br />
|Throat <br />
|460mm(18") <br />
|}<br />
<br />
== Tips & Tricks ==<br />
<br />
* You must guide the wood into the blade SLOWLY, because the teeth are very small, and cut ONLY on the down stroke. If you push the wood into the blade too rapidly, you can easily break the blade.<br />
* The teeth on the blade will wear out sooner or later. The blade must therefore be replaced often to obtain the best cutting results. A blade will stay sharp for half an hour to 2 hours of continuous running, depending on the material being cut.<br />
* Be aware that the blade has a tendency to follow the grain of the wood. You can compensate for this by watching the grain carefully and guiding the wood past the saw blade.<br />
* There is a jig and guide on the near right hand side of the bed to help you mount a blade in the bits. See picture to show where. [[File:scrollclamp.jpg|right|frame|Blade mounting jig on scroll saw]]<br />
<br />
== Maintenance ==<br />
Every month inspect for damage and general wear and tear and asses state of stock blades and replace as needed.<br />
<br />
Replacement blades [http://www.axminster.co.uk/pegas-scroll-saw-blade-mixed-pack-prod878221/ Scroll Saw Blade Mixed Pack (60 blades)] £15<br />
<br />
== Further Information ==<br />
[http://www.youtube.com/watch?v=TU3V3MdkaJg Introduction to using a scroll saw (video)]<br />
<br />
[http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]</div>Mdaleshttp://wiki.makespace.org/Equipment/AxminsterScrollSawEquipment/AxminsterScrollSaw2018-06-21T18:34:35Z<p>Mdales: </p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Scroll Saw<br />
<br />
[[File:ScrollSaw.jpg|thumb|460px|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
A scroll saw is a small electric or pedal-operated saw that is useful for cutting intricate curves in cases where a jigsaw or coping saw is not appropriate. It is capable of creating curves with edges. It is somewhat similar to a band saw, but unlike band saws, in which the saw blade is a continuous loop, scroll saws use saw blades similar to those of coping saws and operate through a quick reciprocating up and down motion.<br />
<br />
A scroll saw has two main advantages when compared to a band saw. The first is that the blade can be removed and placed in situ through a pre-drilled starting hole. This feature allows interior cut-outs to be made without creating an entry slot for the blade through the edge of the workpiece. Second, a scroll saw can cut significantly more intricate curves.<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing Blades. <br />
* Wait for the blade to stop moving before attempting any adjustments.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires <br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to be taken to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks to be taken if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
No mandatory training is required to use this tool.<br />
<br />
Optional training will be available in the near future.<br />
<br />
== Instructions ==<br />
<br />
The scroll saw is a relatively safe tool to use. if you've never used one, here is a quick introduction [http://www.youtube.com/watch?v=TU3V3MdkaJg video]<br />
<br />
For detailed instructions se the manual or the saw [http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]<br />
<br />
Because of the thin blade, using a scroll saw needs a delicate touch. If you push too hard, you will all too easily snap the blade. To cut a curved shape, feed the work with both hands, holding the wood flat against the saw's base while applying gentle forward pressure. The key is patience. Allow the work to feed through the saw blade slowly, without forcing it. If you begin to feel a greater level of resistance this will probably be due to a blunt blade.<br />
<br />
A common mistake is to accidentally exert sideward pressure while feeding the wood through. If this begins to happen, relax the pressure on the wood by lessening the fingertip pressure. However, do not let go of the wood, just relax the pressure.<br />
<br />
===Blade Selection===<br />
<br />
[[Image:ScrollSawBlades.jpg|right]]<br />
<br />
Scroll saw blade sizes typically range from 1 to 12. Each blade size is designed to be used with different thicknesses of wood. The smaller the blade you can pick, the easier it is to cut delicate curves. The rough selection is as follows:<br />
<br />
Scroll Blades (Shown on the left) are recommended for cutting thicker and harder material.<br />
<br />
Spiral Blades (Shown 2nd from the left) blades are twisted so teeth point outward in every direction. A 360° capacity allows cutting in any direction without turning your work.<br />
<br />
Reverse Blades (Shown 2nd from right) Teeth are pointed in both directions to give splinter free cutting on the top and bottom.<br />
<br />
{| class="wikitable"<br />
|-<br />
!|Blade size <br />
!|Hardwood thickness <br />
!|Softwood Thickness <br />
|-<br />
|1 to 2 <br />
|1/4" <br />
|1/4" <br />
|-<br />
|3 to 4 <br />
|1/2" <br />
|3/4" <br />
|-<br />
|5 to 6 <br />
|1/4" to 3/4" <br />
|1/4" to 1" <br />
|-<br />
|7 to 9 <br />
|1/4" to 1" <br />
|1/4" to 2" <br />
|-<br />
|10 to 12 <br />
|3/4" to 2" <br />
|3/4" to 2" <br />
|}<br />
<br />
[http://www.youtube.com/watch?v=AEMe8meAOSw Choosing the Right Blade for Your Scroll Saw (Video)]<br />
<br />
===Technical Specification===<br />
{| class="wikitable"<br />
|-<br />
|Cuts per Minute <br />
|400-1,400 <br />
|-<br />
|Max Depth of Cut <br />
|65mm <br />
|- <br />
|Net Weight <br />
|29kg <br />
|- <br />
|Overall L x W x H <br />
|620 x 285 x 310mm <br />
|- <br />
|Power <br />
|120W <br />
|- <br />
|Rating <br />
|Trade <br />
|- <br />
|Stroke <br />
|10 & 20mm <br />
|- <br />
|Table Size <br />
|460 x 235mm <br />
|- <br />
|Table Tilt <br />
|0-45° <br />
|- <br />
|Throat <br />
|460mm(18") <br />
|}<br />
<br />
== Tips & Tricks ==<br />
<br />
* You must guide the wood into the blade SLOWLY, because the teeth are very small, and cut ONLY on the down stroke. If you push the wood into the blade too rapidly, you can easily break the blade.<br />
* The teeth on the blade will wear out sooner or later. The blade must therefore be replaced often to obtain the best cutting results. A blade will stay sharp for half an hour to 2 hours of continuous running, depending on the material being cut.<br />
* Be aware that the blade has a tendency to follow the grain of the wood. You can compensate for this by watching the grain carefully and guiding the wood past the saw blade.<br />
* There is a jig and guide on the near right hand side of the bed to help you mount a blade in the bits. See [[File:scrollclamp.jpg|right|frame|Blade mounting jig on scroll saw]]<br />
<br />
== Maintenance ==<br />
Every month inspect for damage and general wear and tear and asses state of stock blades and replace as needed.<br />
<br />
Replacement blades [http://www.axminster.co.uk/pegas-scroll-saw-blade-mixed-pack-prod878221/ Scroll Saw Blade Mixed Pack (60 blades)] £15<br />
<br />
== Further Information ==<br />
[http://www.youtube.com/watch?v=TU3V3MdkaJg Introduction to using a scroll saw (video)]<br />
<br />
[http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]</div>Mdaleshttp://wiki.makespace.org/File:Scrollclamp.jpgFile:Scrollclamp.jpg2018-06-21T18:33:10Z<p>Mdales: Mdales uploaded a new version of &quot;File:Scrollclamp.jpg&quot;</p>
<hr />
<div></div>Mdaleshttp://wiki.makespace.org/Equipment/AxminsterScrollSawEquipment/AxminsterScrollSaw2018-06-21T18:32:25Z<p>Mdales: </p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Scroll Saw<br />
<br />
[[File:ScrollSaw.jpg|thumb|460px|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
A scroll saw is a small electric or pedal-operated saw that is useful for cutting intricate curves in cases where a jigsaw or coping saw is not appropriate. It is capable of creating curves with edges. It is somewhat similar to a band saw, but unlike band saws, in which the saw blade is a continuous loop, scroll saws use saw blades similar to those of coping saws and operate through a quick reciprocating up and down motion.<br />
<br />
A scroll saw has two main advantages when compared to a band saw. The first is that the blade can be removed and placed in situ through a pre-drilled starting hole. This feature allows interior cut-outs to be made without creating an entry slot for the blade through the edge of the workpiece. Second, a scroll saw can cut significantly more intricate curves.<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing Blades. <br />
* Wait for the blade to stop moving before attempting any adjustments.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires <br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to be taken to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks to be taken if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
No mandatory training is required to use this tool.<br />
<br />
Optional training will be available in the near future.<br />
<br />
== Instructions ==<br />
<br />
The scroll saw is a relatively safe tool to use. if you've never used one, here is a quick introduction [http://www.youtube.com/watch?v=TU3V3MdkaJg video]<br />
<br />
For detailed instructions se the manual or the saw [http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]<br />
<br />
Because of the thin blade, using a scroll saw needs a delicate touch. If you push too hard, you will all too easily snap the blade. To cut a curved shape, feed the work with both hands, holding the wood flat against the saw's base while applying gentle forward pressure. The key is patience. Allow the work to feed through the saw blade slowly, without forcing it. If you begin to feel a greater level of resistance this will probably be due to a blunt blade.<br />
<br />
A common mistake is to accidentally exert sideward pressure while feeding the wood through. If this begins to happen, relax the pressure on the wood by lessening the fingertip pressure. However, do not let go of the wood, just relax the pressure.<br />
<br />
===Blade Selection===<br />
<br />
[[Image:ScrollSawBlades.jpg|right]]<br />
<br />
Scroll saw blade sizes typically range from 1 to 12. Each blade size is designed to be used with different thicknesses of wood. The smaller the blade you can pick, the easier it is to cut delicate curves. The rough selection is as follows:<br />
<br />
Scroll Blades (Shown on the left) are recommended for cutting thicker and harder material.<br />
<br />
Spiral Blades (Shown 2nd from the left) blades are twisted so teeth point outward in every direction. A 360° capacity allows cutting in any direction without turning your work.<br />
<br />
Reverse Blades (Shown 2nd from right) Teeth are pointed in both directions to give splinter free cutting on the top and bottom.<br />
<br />
{| class="wikitable"<br />
|-<br />
!|Blade size <br />
!|Hardwood thickness <br />
!|Softwood Thickness <br />
|-<br />
|1 to 2 <br />
|1/4" <br />
|1/4" <br />
|-<br />
|3 to 4 <br />
|1/2" <br />
|3/4" <br />
|-<br />
|5 to 6 <br />
|1/4" to 3/4" <br />
|1/4" to 1" <br />
|-<br />
|7 to 9 <br />
|1/4" to 1" <br />
|1/4" to 2" <br />
|-<br />
|10 to 12 <br />
|3/4" to 2" <br />
|3/4" to 2" <br />
|}<br />
<br />
[http://www.youtube.com/watch?v=AEMe8meAOSw Choosing the Right Blade for Your Scroll Saw (Video)]<br />
<br />
===Technical Specification===<br />
{| class="wikitable"<br />
|-<br />
|Cuts per Minute <br />
|400-1,400 <br />
|-<br />
|Max Depth of Cut <br />
|65mm <br />
|- <br />
|Net Weight <br />
|29kg <br />
|- <br />
|Overall L x W x H <br />
|620 x 285 x 310mm <br />
|- <br />
|Power <br />
|120W <br />
|- <br />
|Rating <br />
|Trade <br />
|- <br />
|Stroke <br />
|10 & 20mm <br />
|- <br />
|Table Size <br />
|460 x 235mm <br />
|- <br />
|Table Tilt <br />
|0-45° <br />
|- <br />
|Throat <br />
|460mm(18") <br />
|}<br />
<br />
== Tips & Tricks ==<br />
<br />
* You must guide the wood into the blade SLOWLY, because the teeth are very small, and cut ONLY on the down stroke. If you push the wood into the blade too rapidly, you can easily break the blade.<br />
* The teeth on the blade will wear out sooner or later. The blade must therefore be replaced often to obtain the best cutting results. A blade will stay sharp for half an hour to 2 hours of continuous running, depending on the material being cut.<br />
* Be aware that the blade has a tendency to follow the grain of the wood. You can compensate for this by watching the grain carefully and guiding the wood past the saw blade.<br />
* There is a jig and guide on the near right hand side of the bed to help you mount a blade in the bits. See [[File:scrollclamp.jpg|right|Blade mounting jig on scroll saw]]<br />
<br />
== Maintenance ==<br />
Every month inspect for damage and general wear and tear and asses state of stock blades and replace as needed.<br />
<br />
Replacement blades [http://www.axminster.co.uk/pegas-scroll-saw-blade-mixed-pack-prod878221/ Scroll Saw Blade Mixed Pack (60 blades)] £15<br />
<br />
== Further Information ==<br />
[http://www.youtube.com/watch?v=TU3V3MdkaJg Introduction to using a scroll saw (video)]<br />
<br />
[http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]</div>Mdaleshttp://wiki.makespace.org/Equipment/AxminsterScrollSawEquipment/AxminsterScrollSaw2018-06-21T18:31:46Z<p>Mdales: </p>
<hr />
<div>{{OrangeTool}}<br />
<br />
[[Equipment|Equipment]] / Scroll Saw<br />
<br />
[[File:ScrollSaw.jpg|thumb|460px|right|Axminster Scroll Saw]]<br />
<br />
= Summary =<br />
A scroll saw is a small electric or pedal-operated saw that is useful for cutting intricate curves in cases where a jigsaw or coping saw is not appropriate. It is capable of creating curves with edges. It is somewhat similar to a band saw, but unlike band saws, in which the saw blade is a continuous loop, scroll saws use saw blades similar to those of coping saws and operate through a quick reciprocating up and down motion.<br />
<br />
A scroll saw has two main advantages when compared to a band saw. The first is that the blade can be removed and placed in situ through a pre-drilled starting hole. This feature allows interior cut-outs to be made without creating an entry slot for the blade through the edge of the workpiece. Second, a scroll saw can cut significantly more intricate curves.<br />
<br />
<br />
== Owners ==<br />
<br />
* Michael Dales<br />
<br />
== Health and Safety ==<br />
'''Sharp Object/material''' <br />
* Power supply to be disconnected when changing Blades. <br />
* Wait for the blade to stop moving before attempting any adjustments.<br />
<br />
'''Slips, Trips and Falls''' <br />
* Waste material/offcuts to be kept clear of work area.<br />
<br />
'''Fire'''<br />
* Equipment will be checked for defects before each use to minimise the risk of possible electrical faults or fire. <br />
* Carbon Dioxide extinguisher to be available for any electrical fires <br />
<br />
'''Electric shock''' <br />
* The equipment will be checked before each use to ensure that there are no defects in the casing, battery or cutting head. <br />
<br />
'''Sight/Noise/Dust/Vibration'''<br />
* P.P.E. to be worn when using the equipment. <br />
* Regular brakes to be taken to prevent fingers becoming numb <br />
<br />
'''Repetitive Action/Physical Fatigue''' <br />
* Regular breaks to be taken if work is lasting more than 5 minutes in duration<br />
<br />
== Training ==<br />
<br />
No mandatory training is required to use this tool.<br />
<br />
Optional training will be available in the near future.<br />
<br />
== Instructions ==<br />
<br />
The scroll saw is a relatively safe tool to use. if you've never used one, here is a quick introduction [http://www.youtube.com/watch?v=TU3V3MdkaJg video]<br />
<br />
For detailed instructions se the manual or the saw [http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]<br />
<br />
Because of the thin blade, using a scroll saw needs a delicate touch. If you push too hard, you will all too easily snap the blade. To cut a curved shape, feed the work with both hands, holding the wood flat against the saw's base while applying gentle forward pressure. The key is patience. Allow the work to feed through the saw blade slowly, without forcing it. If you begin to feel a greater level of resistance this will probably be due to a blunt blade.<br />
<br />
A common mistake is to accidentally exert sideward pressure while feeding the wood through. If this begins to happen, relax the pressure on the wood by lessening the fingertip pressure. However, do not let go of the wood, just relax the pressure.<br />
<br />
===Blade Selection===<br />
<br />
[[Image:ScrollSawBlades.jpg|right]]<br />
<br />
Scroll saw blade sizes typically range from 1 to 12. Each blade size is designed to be used with different thicknesses of wood. The smaller the blade you can pick, the easier it is to cut delicate curves. The rough selection is as follows:<br />
<br />
Scroll Blades (Shown on the left) are recommended for cutting thicker and harder material.<br />
<br />
Spiral Blades (Shown 2nd from the left) blades are twisted so teeth point outward in every direction. A 360° capacity allows cutting in any direction without turning your work.<br />
<br />
Reverse Blades (Shown 2nd from right) Teeth are pointed in both directions to give splinter free cutting on the top and bottom.<br />
<br />
{| class="wikitable"<br />
|-<br />
!|Blade size <br />
!|Hardwood thickness <br />
!|Softwood Thickness <br />
|-<br />
|1 to 2 <br />
|1/4" <br />
|1/4" <br />
|-<br />
|3 to 4 <br />
|1/2" <br />
|3/4" <br />
|-<br />
|5 to 6 <br />
|1/4" to 3/4" <br />
|1/4" to 1" <br />
|-<br />
|7 to 9 <br />
|1/4" to 1" <br />
|1/4" to 2" <br />
|-<br />
|10 to 12 <br />
|3/4" to 2" <br />
|3/4" to 2" <br />
|}<br />
<br />
[http://www.youtube.com/watch?v=AEMe8meAOSw Choosing the Right Blade for Your Scroll Saw (Video)]<br />
<br />
===Technical Specification===<br />
{| class="wikitable"<br />
|-<br />
|Cuts per Minute <br />
|400-1,400 <br />
|-<br />
|Max Depth of Cut <br />
|65mm <br />
|- <br />
|Net Weight <br />
|29kg <br />
|- <br />
|Overall L x W x H <br />
|620 x 285 x 310mm <br />
|- <br />
|Power <br />
|120W <br />
|- <br />
|Rating <br />
|Trade <br />
|- <br />
|Stroke <br />
|10 & 20mm <br />
|- <br />
|Table Size <br />
|460 x 235mm <br />
|- <br />
|Table Tilt <br />
|0-45° <br />
|- <br />
|Throat <br />
|460mm(18") <br />
|}<br />
<br />
== Tips & Tricks ==<br />
<br />
* You must guide the wood into the blade SLOWLY, because the teeth are very small, and cut ONLY on the down stroke. If you push the wood into the blade too rapidly, you can easily break the blade.<br />
* The teeth on the blade will wear out sooner or later. The blade must therefore be replaced often to obtain the best cutting results. A blade will stay sharp for half an hour to 2 hours of continuous running, depending on the material being cut.<br />
* Be aware that the blade has a tendency to follow the grain of the wood. You can compensate for this by watching the grain carefully and guiding the wood past the saw blade.<br />
* There is a jig and guide on the near right hand side of the bed to help you mount a blade in the bits. See [[File:scrollclamp.jpg|right]]<br />
<br />
== Maintenance ==<br />
Every month inspect for damage and general wear and tear and asses state of stock blades and replace as needed.<br />
<br />
Replacement blades [http://www.axminster.co.uk/pegas-scroll-saw-blade-mixed-pack-prod878221/ Scroll Saw Blade Mixed Pack (60 blades)] £15<br />
<br />
== Further Information ==<br />
[http://www.youtube.com/watch?v=TU3V3MdkaJg Introduction to using a scroll saw (video)]<br />
<br />
[http://makespace.org/wiki/index.php/File:AWFS18_manual.pdf Scroll Saw Manual]</div>Mdales